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Thursday, February 27, 2025

Derek N9TD's SolderSmoke Direct Conversion Receiver -- With a Double Sideband Transmitter

 

Derek N9TD was another of the early builders of the Direct Conversion receiver; he has done really magnificent work.  He is an Electrical Engineer, and you can see in his work (and in the email below) the tension that exists between the desire for simplicity and the urge to improve.  In the above photo, for example, we see that Derek had already gone ahead with the installation of an RF gain control. We also see his use of a steel screw and an outboard coil in series with the PTO coil.  All of these mods are fine -- I have used all of them. We just advise newcomers to build the basic receiver first, then put in mods from there. 

Derek has gone the extra mile (many miles in fact) by building a Double Sideband transmitter to go along with his receiver.  We know many will want to do this.  Our advise remains:  Build the basic receiver first, get it working, then do the mods, perhaps culminating in the build (as Derek did) of a Double Sideband transmitter and the creation of a DC-DSB transceiver. 

Here is a video of just the receiver in action.  
Note that the DSB transmitter circuitry is on the board:     

And here is Derek demonstrating a phone contact with the resulting DC-DSB transceiver:  

Derek wrote: 

Bill, 

Let me introduce myself, I am a recent electrical engineering graduate from Purdue and a long-time listener of the podcast. I want to thank you and Pete for being one of the reasons I chose to pursue my degree in the first place. I'll admit that in the more difficult stretches of getting my degree, I often pulled out the podcast to be reminded of the fun that can be had with radio and electronics.

Until recently I had to hang my head low along with the majority of the other 'appliance operators' out there having never built anything with my two hands that can be used to pull signals out of the ether.

 I am no stranger to building projects, PCBs, and melting solder but I usually chose to either stick to the dreaded digital domain or focus on antennas, filters, and other ancillary equipment. The logic being that I like to have a "known good" radio for the shack and that I would focus on other equipment to supplement the radio. I still follow this logic when I want to contest and we all know that antennas are well worth the effort, I've just finally had enough of being an appliance operator and have your podcast to thank for the extra push. 

I had been following the original effort of the TJ DCRX with interest from the start and earmarked this project as one I would like to build based on its inherent simplicity and good performance. However, the demands of school and a recent (at the time) abortive attempt to build an AM superhet with an SA602 the year prior made me  (I got as far as feeling the joy of oscillation but regretfully petered out after that) put this one the backburner for about two years until December 2024.

By coincidence, I independently decided to start this project just before your show with the HRWB folks and the gauntlet being thrown down, which has spurred many to build this receiver. It has been great to see the extra coverage on the receiver, and the commentary has been very insightful for someone trying to build this for the first time and with as many of the "improvements" as possible. 

For better or for worse, I'm the type of guy who wants to understand the "why" behind all the design choices and, from there, try to incorporate as many lessons and improvements as possible to make the "best" version possible. I'm not saying I make the best version of anything, but it's just a quirk of the way I think and justify doing a project. It always has to be "this and some additional improvement;" otherwise, I would decide against doing it. 

Rambling aside, I ended up building the DCRX, adding the RF attenuator from N3FJZ's website, and incorporating the lessons you learned after experimenting with improving the tuning on the PTO. I added an external series inductor wound on a dowel rod and used a zinc-coated steel screw as opposed to brass. I found that this gave solid tuning performance across 40m and was easy enough to tune in CW or SSB signals (after 3D printing a large knob for the PTO bolt). Alan W2AEW's video on mixers was a great tutorial to use to verify that my mixer was mixing. With the radio assembled I was treated to the joy of hearing my receiver breathe in the sounds of 40m for the first time last weekend and even managed to copy some Croatian DX during last week's contest. As Farhan said to do, I have spent the last few days enjoying the receiver and figuring out its quirks before moving on to the next step. 

The only "issue" I have noticed is that I still get some AM breakthrough despite tuning in the bandpass filter. The problem is very noticeable if I accidentally put my finger on the wires going to the AF gain pot. If I do that the AM station is the only thing I can hear. This makes me think the problem is after the bandpass filter and more investigation is needed. Maybe using coax on the control lines to shield it will help? Regardless I am impressed with how well the receiver sounds, the stability of the oscillator, and the effectiveness of the simple audio amp....  

Again thank you and Pete for your work on the podcast and for helping inspire countless homebrew radio operators! 

73s,
 Derek N9TD

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Thanks Derek.  And thanks for helping other hams get the 3D printed PTO coil forms that they needed. 

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