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Thursday, December 12, 2019

VU3JVX's Beautiful Homebrew Scratch-built uBITX


When Farhan announced that BITX40 Module boards would no longer be produced,  my first thought was that it is, of course, still possible to homebrew a BITX.  Anthony VU3JVX proves that in his wonderful description of his uBITX scratch-built homebrew project.  Anthony obviously learned a lot  -- perhaps the most important lesson for new homebrewers is what Anthony did when he couldn't get the receiver to work: HE TOOK A BREAK and went back after a few days.  That is very important. 

I also liked very much the fact that Anthony did what Farhan did when the receiver came to life -- he stopped building the transmitter and just listened to the receiver that he had built. FB OM.  

And three cheers for Anthony's XYL -- she was very wise to suggest that he take on a project like this when he found himself out of work.  


Anthony VU3JVX wrote: 

I would like to share my journey of building ubitx from scratch, I would also like to dedicate this to Farhan (hope he will read this sometime) as he has always motivated to homebrew stuff.

I got my license 'VU3JVX' on March 2017. Passing the exam and getting on HF bands is still two different things. Yes, I started to transmit to local VHF repeater with cheap Chinese Bafong radio, I believe the most economical way to start the ham operator experience. However, I knew that I am missing something since I was not able to operate on HF bands.Coincidentally I saw that bitx40 became available as kit from HF Signals during the same time. I was happy to try it and that's how I made my first HF rig. Then I came to know about the BITX20 forum and joined the same, one of the best thing I did after buying bitx40. I have learned a lot from all the great people caring and sharing information. I will try to contribute whatever way possible from my side in coming days.

I was already thinking of building bitx40 for other band (because the way Farhan Sir has drawn the schematic it becomes so tempting for DIY) and then ubitx happened and it changed everything. I started studying the ubitx circuit and collecting all the required components, even ordered the exact toroid from W8DIZ website (during my good days and travel to US) but I was not having enough time to put things together on the bench as I am by profession a computer network & security engineer.  I was not sure what to do next, during this time my XYL suggested me that why don't I focus on something which I always wanted to do. And that's how my journey started to build the ubitx from scratch.

Honestly, I was not sure if this was the right time to start this project. So I started to work on building the receiver segment of ubitx only. I had my challenges during this time and at one point I thought I made a wrong choice of building ubitx, instead I should had tried the bitx40 circuit first. I was almost on the verge to pack up and shelf the project because I was not able to hear anything from the receiver itself forget about building the transmitter. Then took a break for few days and then started troubleshooting each segment one by one. Finally I found it after reading through the bitx20 forum that my Q70 to be defective then I also came to know that is it better to replace it with audio type transistor 2sc945.
I believe during this process I have read most of the content on bitx20 forum. Some name which repeatedly comes to my mind are Raj (vu2zap), Allison, Jerry and thanks to all other hams out there. I had all the version schematics but started my work based on V5 and wanted to get the best out of all the version so I kept the build approach modular and laying them almost like the schematic for easy troubleshooting (you can see those pic on my qrz page).

Next challenge was trying to be too good student and follow everything the master said (pun intended). I made a cocktail of 12 Mhz with 11.059 Mhz crystal filter (Farhan Sir I believe the schematic is still showing X7 as 12 Mhz) and after changing the X7 to 11.059 Mhz I was able to see the radio signal making it through the crystal filter, then came the next hurdle of fine tuning the USB and LSB and fiddling with the software for the right value. After the receiver started working I took a break from building the radio and started enjoying the receiver and checking all bands. One evening I narrowly missed Farhan ji on air but anyway I would not have been able to communicate with him since my ubitx transmitter was not ready.
After that day I thought of building the ubitx transmitter soon. I was quiet confident about the transmitter build by this time and thought it should be straight forward. Logically yes it should had been that way but I was so wrong. Following all the recommendation from the forum about harmonic issue and how to avoid them I started building the BPF. Then I started to work on the PA section then came tuning the IRF510 current (I call it "Bell the cat moment") luckily I never blew any IRF510. However, the output watt on 40 M was hardly 2-3 Watts and other higher band less than 1 Watt. I knew something was wrong with those MOSFET but out of circuit the test look normal. I had some other stock from different source even those performed the same. Played around with different PA transformer settings and checking/tracing the RF signal. Everything looked normal till IRF510. Chances of fake IRF510 is less (as debated on the forum) as it is not an expensive RF part like RD16HHF1. Now I was confused, I had some spare new RD16HHF1 which I got online, which I was not very hopeful thinking that it might be fake. I thought of giving it a try (pin layout configuration was easy for me as I have taken the island cutting approach on single side copper board).

Voila ! I got a whopping 10+ Watt 40M, 5W on 20, 10W on 17M, 10W on 15M, 5W on 12M and 10M. Yes there are lot of fake IRF510 out there. Now it was time to test the homebrew rig on air, checked in at evening into All India Net and got 59 report and the net controller thought I am using commercial rig. Finally during these difficult time in my personal life I was able to smile and sleep well that day. The icing on the cake was installing the Nextion 3.5 display (If I remember correctly this is single most expensive component in the radio and thankfully it is optional).

Does that mean everything is 100% with my home brew ubitx ? Nope, I am still trying to figure out the feedback issue from the speaker during transmit. I traced the issue and found the audio leaking from emitter of Q6. I would like to mention that I tried all the audio circuit and finally settle for TDA2822 circuit. However, the issue is still there during transmit so I have made the audio circuit offline during transmit, I know this will impact my CW listening while transmitting when I upgrade my license . I have exhausted all solutions from Bitx20 forum but still no luck. I would be happy is someone can point me to the right direction. I would be also happy to share any information related to my build or the software settings/tuning, yes I like programming especially 'C' so I am comfortable with Arduino programs. I am thinking of building another PA module with IRF510, I personally feel IRF510 (I got the original finally) has made the home brewing so interesting. 




Anthony VU3JVX



NOAA Prediction for Solar Cycle 25



A peak sunspot number of 115 might seem paltry, until you remember that we are at ZERO now. 

https://www.swpc.noaa.gov/news/solar-cycle-25-forecast-update

Wednesday, December 11, 2019

Antuino Filter Analysis



Farhan had given me one of the early Dayton Hamvention models of the Antuino SWR/PWR/SNA RF test lab.  He later identified the need for a few mods to improve performance on that early model.  So I brushed up on my surface mount soldering, got the needed (tiny!) parts and made the mods.  I also put the battery pack inside the box and put some feet on the Antuino cabinet (it just seemed like the right thing to do). 

Antuino has already proven to be very useful as an SWR analyzer.  I know have a much better understanding of the SWR bandwidth of my wire antennas. 

And it is very useful in evaluating the passbands of filters.  I had an old 11.273 MHz filter from an old CB radio in my junk box.  I have no specs on this device -- I didn't know what impedances it was designed for.   So it was time for some Antuino technical detective work. 

First, take a look at the filter with nothing between it and the Antuino.  Input and output on the Antuino are 50 ohms, so here is what the passband looked like with 50 ohms: 


Next I put in two 47 ohm resistors, one in series with the input, the other in series with the output.  Antuino connected at the other side of each resistor.  Here is what it looked like.  Note the improvement in skirt shape.  But there is still a lot of ripple in the passband: 


Then I went to 100 ohms.   The passband ripple was reduced noticeably: 


Then up to 330 ohms.  Here the passband doesn't seem quite as flat as it was with 100 ohms: 


Finally, 1000 ohms.  Definitely too much.  Note the ripple. 
 

Farhan prefers the passband with the 100 ohm resistors.  I agree.  

BTW the filter is from TEW of Tokyo, Japan.  Model FEC-113-2  11.2735 MHz  No. 2   A    2
It had three crystals on the board with it:  11.275 and 11.272 -- these are obviously for LSB and USB.    The third crystal is at 11.730 MHz, indicating to me that they had a second IF of 455 kHz in this rig.   If I use it, I think I'd stay with single conversion. At 11.273 MHz the filter is of ideal passband width for SSB.  I do feel the urge to build something around this filter. 

Doing the mods on the Antuino was fun, and having worked on the device at least a little bit I feel more of a connection to it. 



Sunday, December 8, 2019

ZL2CTM's Inspirational Tramping Transceivers (videos)



Charlie Morris ZL2CTM is working on portable (tramping) transceivers. Check out his amazing and innovative enclosures and circuit boards.  Really nice. A great way to keep that beautiful circuitry visible. 

More details on Charlie's blog: 

https://zl2ctm.blogspot.com/2019/12/40m-ssb-tramping-rig.html

Thanks Charlie.  Happy trails!  73

Saturday, December 7, 2019

VK3HN's Inspirational AM Receiver (video)



I'm always delighted when I check the SolderSmoke blog and YouTube list (right hand column of the blog) and find a new post from Paul VK3HN.  And this morning's post is especially good. 

Paul has built an AM receiver. Above you can see his video.  Here is his blog post with details: 
https://vk3hn.wordpress.com/2019/12/06/8-band-superhet-am-receiver/

This is the kind of blog post that makes you want to heat up the soldering iron and start searching through the junk box.  I'm thinking about putting Paul's 6 kHz filter in my 40 meter HRO-ish receiver.  And I may make use of his AM detector circuit.  And maybe I can put that same receiver on 75 and 160... And then there are the SW broadcast bands... See what I mean?  

Thanks Paul.  73  

Friday, December 6, 2019

My QRPp Signal Arrived in Utah -- 100 mW, 1950 miles, 26 db Above the Noise!


So yesterday morning I was calling CQ on 40 meters with my ET2 two-transistor 100 mW rig.  Later, I took a look at the Reverse Beacon Network (RBN).  Among the East Coast skimmer stations that regularly pick me up I saw an  outlier:   WA7LNW in Utah.  He's 1950 miles from me. And the RBN reported that his receiver had me at 26 db above the noise.  

Here is a screen shot of the RBN report.  Note the time: 1234 UTC.  Around sunrise here -- so gray line conditions.   



But the really BIG factor explaining that 26db s/n ratio is WA7LNW's location: 

"Realtime spots are being received at this location and uploaded to the Reverse Beacon Network."

"CW Skimmer antenna is located on cliff edge overlooking the Virgin River Valley, 1,200 ft. below."

We reported on the WA7LNW RBN station back in 2013:  https://soldersmoke.blogspot.com/2013/03/edgy-skimmer-antenna.html

Check out Jack's QRZ.com page: 

RBN is an important resource for QRPers and homebrewers.  Three cheers for Jack and all the skimmer stations.  Thank you all.  

Tuesday, December 3, 2019

ET-2 Contact #18 W4FOA -- RANDOM, UNSCHEDULED, AND NOT SPOTTED (Video)



On December 1, 2019,  my 100 milliwatt signal flew more than 500 miles to reach Tony W4FOA in Chickamauga, Georgia. And -- icing on the cake -- this was a random contact.   Tony just heard my CQ on 7038 kHz -- he had not been alerted to my CQ by any spotting site or by the SKCC Sked page.  I made a quick video of my side of the contact (above). 

In a follow-up e-mail Tony explained how my CQ sounded to him: 


"I was just listening on the 40 meter band and having been a QRP'er for 50+ years, I tend to notice the weaker stations, thus explains my calling you.  Also, your signal had that little "sound" of "yesteryear" when signals were not all pure, hi.  Had it not been for the QSB and QRN we could have had a long chat despite the weak signal from your QRPp.  Over the years I have QRP DXCC, 2 way QRPARCI WAS, and my best DX was two QSO's with 2 different VK7 stations on 40 when I was running 1 watt.  I've had a lot of different QRP rigs and still have some home brew stuff plus a couple of HW8s, HW9, Elecraft K2, etc..."  

From Tony's QRZ.com page, we learn more about his ham radio activities (note his homebrew rigs and his obvious affection for the Drake 2B and 2BQ) 

First licensed as WN4FOA in April 1954. Other calls held include EL2AD, 7Q7AA, PY1ZBA. Prefer to work CW but I do work some SSB, primarily DX-related. Enjoy chasing DX on all HF bands. Have 9BDXCC and I now have worked and confirmed all of the current DXCC countries . I enjoy QRP operation and currently use an Elecraft K2 (#2213),Ameco AC-1, Kenwood TS-130V SW-40, DC-40, HW-8 (2), Heathkit HW-9 Deluxe (WARC) PSA-9 HFT-9B SP-99 HM-9 HD-420 VLF, MFJ 40T and MFJ 40V VFO,  and a homebrew 6AG7/6L6 or a 6C4/5763  etc. I also enjoy operating boatanchor gear which includes a Johnson Viking Adventurer, Viking Challenger,  an Eico 720 and an Eico 723 with a HG-10B VFO and a Heath AT-1 and a Drake 2NT. Recently added a neat Lysco 600 transmitter and a Knight Kit T-60, Johnson Viking II, and a Ten Tec 544.  Boatanchor receivers include a Hallicrafters SX-100, SX-110, SX-71, Drake R4C and the incredible Drake 2B/2BQ combo. Recently added a Kenwood TS-830S, VFO-240, AT-230 and SP-230.


Tony W4FOA
Thanks a lot Tony.  73

Sunday, December 1, 2019

ET-2 Contact #16 -- Pete, KD2OMV, Builder of a 6T9er (with video)



Yesterday I had my  first contact using the ET-2's improved receiver.  I had watched the video of N0WVA's receiver and I realized that more sensitivity was possible.  So I tried to replicate his LC ratio. I think that helped a lot.  Today I posted a plea for help on the SKCC Sked page and then called CQ on 40.  I was answered by Pete, KD2OMV who was so loud that I had to take the headphones off my ears!  He was booming in, all the way from upstate New York. The receiver was running off a somewhat depleted 9 volt battery.   I made a quick video (above).  I'm just holding the I-phone up to the headphone, while also trying to copy the incoming CW. 

This was a really great contact.  Pete has a wonderful knack story.   He was licensed as a kid but never made a contact.  As an adult he found his old box of parts for a 6T9er in his parents house. So he builds it and uses the homebrew rig to make his first ham radio contact.  FB Pete. Thanks for the contact OM.  I wrote your call on the ET-2. 


Pete KD2OMV

Designer: Douglas Bowman | Dimodifikasi oleh Abdul Munir Original Posting Rounders 3 Column