Podcasting since 2005! Listen to Latest SolderSmoke

Sunday, September 18, 2022

Building Farhan's PTO -- But Is This Really a PTO?

Farhan has a PTO in his Daylight Again transceiver.  This caught the attention of homebrewers around the world.  Walter down in Orlando built one.  Dean KK4DAS and I have built versions also. Dean has a 3D printer and made the coil support used in my version (above).  Thanks Dean! 
I had a little trouble at first because one of the capacitors I had in there was not NP0, so the device drifted a lot.  But once I straightened that out (I put in a Silver Mica cap in its place) the oscillator became very stable. Mine moves about 25 kHz with each turn of the bronze screw -- this is nicely linear tuning.  But I think I will have to use a San Jian counter to keep track of the frequency. The long plastic tube on mine is there to eliminate had capacitance effects. 

One of the guys in the Vienna Wireless Society questioned whether we should really call this a PTO.  After all, bronze has a permeability equal to that of free space. So we are not really changing the permeability.  Frank Harris points out that the bronze screw really acts as a shorted secondary.  What do you guys think?   Is this a PTO, or do we need another acronym to describe it? 

This has been a really fun project.  I never built an oscillator like this before.  I will probably follow up by building the rest of the Daylight Again rig. 

BTW  WA6OTP has a nice PTO design: http://www.wa6otp.com/pto.htm

Thanks again to Dean, and to Farhan.  

Friday, September 16, 2022

Fixing Up An Old Homebrew Rig -- Barebones Superhet and VXO 6 Watter

 
I'm not exactly sure why I pulled this old rig off the shelf, but I'll write up what I did -- I often use this blog as a kind of notebook.  I can look back and easily see what I did on my last encounter with the rig. 

The receiver is Doug DeMaw's Barebones (aka Barbados) Superhet.  This was my first superhet receiver. I built in in 1997.   The transmitter was my first real homebrew project -- it is the VXO 6 watter from QRP classics.  I built it in the Dominican Republic, probably in 1993 or 1994.  I built the power supply so that I could say that the entire rig is homebrew. 

This rig is getting a bit long in the tooth:   The receiver is built with 40673 Dual-Gate MOSFETs, an some of the transistor cans have gotten rusty.  The frequency readout on the receiver is the top of a coffee can fitted onto the reduction drive behind the tuning knob from a Drake 2-B (not MY 2B!). 

Here are two 2013 videos that I did on this receiver: 

-- I put the crystal filter back in CW mode.  I had widened it so that I could listen to 20 meter SSB, but I decided to go back to its original configuration.  When I built the receiver in 1987, I didn't characterize the crystals -- I just used the capacitor values that Doug DeMaw had in his article.  I pretty much did that again this time, just putting caps that are close in value to what Doug had.  DeMaw used color burst crystals at 3.579 MHz.  So I guess this would be a GREAT receiver for the Color Burst Liberation Army!  

-- I used My Antuino (thanks Farhan!) to check the passband.  Here is what it looks like.  I just put the Antuino across the 10k resistors on either side of the input and output transformers.  The coil cores had become very loose -- I just tried put them in the right place.  I may need to put some wax in there to allow them to better stay in place. I think they could have used toroids instead -- that would have been easier. One of the transformer connections was open -- they don't work well that way,  once I fixed that, the passband looks like this: 


-- Each of the horizontal divisions is 500 Hz.  The passband is not pretty, but it is OK, and I  didn't feel like doing too much work on this to get it in better shape. 

-- The filter peak was a bit lower in frequency than expected.  I found that trimmer cap C3 in series with the BFO crystal would not allow me to lower its frequency sufficiently.  So I moved C3 to a position in parallel with the crystal.  With this mod, I could get the BFO frequency to 3578.69.  This produces a 690 Hz tone when the received signal is at the peak of the IF passband.  Opposite sideband rejection is quite good. 

March 2013 Rebuild of the VXO 6 watter

-- I didn't have to do any real work on the transmitter.  The RF amplifier in the transmitter had served for a time as the RF amp in by 17 meter DSB rig (I had added a bias circuit, which I removed when I put the amplifier back in Class C).  Some time ago I rebuilt the oscillator circuit (which had been literally cut off the board when I used the amplifier in the DSB rig). 

-- I did have to reconfigure the muting circuit -- the T/R switch in the transmitter switches the antenna and also -- through a two wire circuit -- cuts off 12 V DC to the transmitter when in receive mode. 

-- For sidetone I just put a small piezo buzzer through a 1k resistor between 12 V DC and the key line. 

It all worked fine -- I talked to three stations on the high end of  the 20 meter CW band. 

Thursday, September 15, 2022

SolderSmoke (Old Smoke) Podcast #103 -- March 15, 2009 -- From Rome -- QRSS, Knights and Wizards, LTSpice, and an Echolink QSO with Jeff KO7M (the guy with the Piper Cub)

 15 March 2009 

Beware the Ides of March! 
Ostia Beach and Ostia Antica
248 Knights of QRSS. And Wizards! 
ET Phones Home (with QRSS?) 
Possible new grabbers in VK6 and Dubai
Telescope, Satellites... 
REAL QRP QSOs on 80 and 40
Saving an old Toshiba Laptop
ECHO-QSO WITH JEFF, KO7M: 
-- Piper Cubs and MFJ Cubs
-- Satellite QSOs 
-- LT Spice and test gear
MAILBAG: 
Gene W3PM listens from QE2, HB WSPR rig
Jim AL7V sending parts for my W3PM rig
Jim AB3CV's color burst Gnat
Jason NT7S on Tektronix guys and SolderSmoke
Kevin ZL3KE on old computers
Paul M1CNK's DDS 30-based QRSS beacon
Soeren OZ2DAK on exercise bikes to power beacons

Wednesday, September 14, 2022

SolderSmoke Podcast #85 With Mike Herr WA6ARA June 8, 2008 WIZARD ISLAND!

When I was putting this podcast up on YouTube, I needed a picture of Mike Herr WA6ARA who was my guest on this episode.  I found a picture of Mike activating a summit... THE SUMMIT OF WIZARD ISLAND!   That is Wizard Island (above).  Mike and his wife are shown at the summit (below). 


I really liked talking to Mike, and to listening again to our conversation.  But I realize now I should have asked him about parachutes!  I'd been talking about the great picture of the Phoenix lander under canopy as it descended to Mars.  Mike made and tested parachutes for NASA!  


You can fire up a YouTube playlist that will bring you a steady stream of SolderSmoke podcasts here: 

Here is a report from Mike on the Wizard Island activation: 

Tuesday, September 13, 2022

Great Technical Info and Tribal Knowledge from GQRP

Thanks to Tony Fishpool G4WIF for sending us this link.  

https://www.gqrp.com/tech.htm

There is a lot of great tech info and Tribal Knowledge on the GQRP page.  This is all related to our discussion of how to set up an electronic workbench or workshop. 

Thanks Tony and thanks to GQRP. 

Monday, September 12, 2022

Workbench and Workshop Tips -- Please Put Suggestions in the Comments

During a recent visit to Barnes and Noble I picked up Adam Savage's book (please use the Amazon link in the righthand column) about Making and workshops.  Adam's book reminded me of the importance of giving thought to the organization and set-up of your workbench or workshop.  I found more tips on YouTube: 

Wow,  watch the KatVoltage video (above).  Unlike the person in a recent unfortunate advertisement, Kat clearly knows which end of the soldering iron to grab.   She is setting up a good workshop -- you can tell from how she is organizing the bench.   I wish her a lot of luck. htt(s://www.youtube.com/watch?v=1NcVzTu7TbE&t=54s

Andreas (the guy with the white glove and the Swiss accent) has some good ideas:https://www.youtube.com/watch?v=inW57njiq1A

The EEVblog guy has a good guide to the basic stuff that you need to build an electronics workshop.  It is a bit dated (2011) but the guidance is still very good (I wouldn't go with the homebrew or kit-built power supplies): https://www.youtube.com/watch?v=R_PbjbRaO2E 

Van Neistat has a very good Top Ten List of things NOT TO DO in a workshop. NO FLATHEAD SCREWS.  I'm with you Van.  NO HOARDING.  etc. https://www.youtube.com/watch?v=3bAZQ9nWybM&ab_channel=VanNeistat  Paul VK3HN suggests we develop a similar list for ham radio homebrewers.  Please put your suggestions in the comment section below. 

Sunday, September 11, 2022

An Especially Good (Old) SolderSmoke Podcast


February 22, 2008    
-- We were in Rome.  
-- I read a 1931 QST ad sent to me by my fellow "Hambassador" David Cowhig, WA1LBP; David was in Okinawa when he sent it. 
-- I describe Wes Hayward's comments about Pat Hawker, G3VA. 
-- I talk about getting on the air with my HW-8 (after fixing it!), re-tubing my Drake 2-B, and putting up a 30AWG antenna in Rome. 
-- I describe meeting up with Roman hams (including amplifier manufacturer I0ZY!) and visiting the local radio club.
-- The Science Museum in Florence, Italy. 
-- DSB from Rome with my NE602 rig. 
-- Tony Fishpool and Graham Firth's Test Gear book. 
-- An important corollary to Murphy's Law. 
-- Listening to SolderSmoke from safari, under the Southern Cross in South Africa. 
-- Ron Sparks calls in from Dubai. 

You can put on a playlist of all the SolderSmoke podcasts here: 

Saturday, September 10, 2022

The Cure for Frequency "Bunching Up" in Analog LC VFOs -- It Is Not So Simple. But we have a good calculator. Comments sought!

Bob's calculator shows good tuning linearity with an ordinary SLC capacitor 

One of the complaints about analog LC VFOs is that they have non-linear tuning -- when you turn the dial (usually attached to a variable capacitor) the space between frequencies is NOT constant.  This is especially apparent at the high end of the frequency scale where frequencies (and stations) appear to be severely bunched together, making tuning difficult.  This problem contributes to the defection of some great homebrewers:  They give up on LC VFOs and they switch to digital VFOs.  Sad. 

But there is hope:  Not all LC VFOs tune this way.  Even on rigs from "back in the day," back when the Si5351 hadn't even been thought of,  some LC VFO rigs tuned linearly.  My beloved Drake 2-B and my almost equally beloved HT-37 are good examples.  How did they do this?  How did they escape the dreaded "bunching up?"  

For a while, I thought that it might have had to do with the use of the series tuned Clapp circuit.  But on further noodling, this didn't seem to make much sense. 

Then -- like others -- I thought that it  must be caused by the adroit use of special capacitors. You see, in ordinary variable capacitors when you turn the dial, the capacitance increases linearly.  But in the LC circuit, frequency changes as the inverse of the square of the capacitance. Thus the bunching up. So the solution must come from the use of the special capacitors that compensate for this, that -- because of the shape of their plates --  produce linear tuning.  With these variable caps, frequencies on the dial are spaced out nicely, there is no bunching up. Great right?  

From Terman, Radio Engineers Handbook, 1943, page 123

Over the years, many hams have jumped to the conclusion that rigs with good tuning linearity MUST be using these special caps. For example, in 2013 a ham posted in the Antique Radio forum this message: 

There are three types of open, variable plate caps;
SLC= straight line capacitance where the capacitance varies linearly,
these are the most common and have half-circle plates
SLF= straight line frequency where the plates are tapered to allow
for linear tuning of the frequency
SLW= straight line wavelength, you get the idea...

SLF and SLW caps have oblong plates.

The effect on tuning a receiver can be dramatic. One example is the
Hammarlund SP series of receivers where the ham bands are very
compressed at one end of the tuning range. They used SLC caps
in the VFO. On the other hand rigs like the Kenwood TS-520
and FT-101 series have linear tuning across each band. These use
SLF variable caps. Most old 1920's battery radios used SLW
where stations were identified by their wavelength.

Well, not really.  

-- I now have several VFOs from the extremely linear-tuning FT-101.  But when you open them up to look at the tuning capacitor, it is NOT a Straight Line Frequency capacitor.  

-- Many of us over the years have built VFOs that are quite linear in their tuning without resort to these special capacitors -- we did it with ordinary Straight Line Capacitance caps.

-- When you look at the "How to build VFO" literature in the ham radio books, you see a lot of good recommendations about using solid, brass-vaned caps with ball bearings at either end.  But never do you see circuits that require the use of SLF or SLH capacitors. If they were the key to tuning linearity, we'd see them mentioned in the literature. But we don't.   

So where does the linearity -- or bunching up -- come from?  

The answer comes to us from a really neat calculator from Bob's Electron Bunker: 

http://electronbunker.ca/eb/BandspreadCalc.html

This calculator allows you to select your frequency range, and the tuning range of your variable cap. It then displays for you what the tuning range will look like on your dial.  You can see if there will be bunching up, or if the frequencies will be nicely spread out.  And -- and this is the really cool part -- you can then specify if your capacitor is SLF, SLW, SLC or Midline-Centerline.  This really illustrates the effect of the different capacitor types. 

I used Bob's calculators to do some experiments with various types of capacitors, various frequency ranges, and various combinations of trimmers and padders.   You can see what I did here: 

http://soldersmoke.com/VariableCapsSLCSLF.pdf

One important thing to keep in mind:  The SLF caps were made for AM broadcast receivers that were tuning from 540 to 1600 kc.  That is a 3:1 tuning range.  Most of the time in HF ham radio, we are tuning across a much smaller range, say from 5 MHz to 5.5 MHz.   That is a 1.1:1 tuning range. In those cases where we ARE tuning across a wide tuning range -- for example with a receiver covering 3-9 MHz, the SLF cap can help prevent the bunching up. 

But we can have fairly good linear tuning without resort to SLF caps.  Bob and his calculator point out that by narrowing the frequency range of interest, and by using either smaller range caps (ordinary SLC caps), or SLC caps with trimmers and padders, we can achieve tuning linearity.  And sometimes, when you have achieved this nice tuning linearity with a plain SLC cap, putting a fancy SLF cap makes tuning linearity worse. 

One piece of VFO tribal wisdom that is confirmed by all this:  It is better to use a smaller variable cap with a maximum capacity of about 30 picofarads. 

I think we should spend as much time focusing on VFO tuning linearity as we do on VFO frequency stability.  Bob told me that in the old days, the calculations for various tuning linearity scenarios were difficult.  But now we have Bob's calculator.  When building a VFO, just use Bob's calculator, plugging in the numbers to get a preview of what your tuning linearity will be like. If it is bunched up, you can play with the trimmer and padder values to achieve the tuning linearity you desire.   


Thanks to Bob of Bob's Electron Bunker for this great calculator. 

You can see another discussion of "bunched-up" tuning in the comments section of this article: https://www.nutsvolts.com/?/magazine/article/may2015_Whipple

What do you folks think of this?   Please put comments below. 

Thursday, September 8, 2022

Another Free Book: Contra Cross

 

The free Kindle offer is now on!  

Bezos is letting me give this one away for five days:  September 9, 2022  12 am PDT to September 13 2022 11:59 PDT.   So go ahead and put it in your Kindle.  It is not about radio, but I think many SolderSmoke fans will like it.  

Download it here: 

Please spread the word and -- if you like -- write a review. 

Wednesday, September 7, 2022

Building a Workshop (or a Shack) in a Crawl Space


At first, this video made me think of Michael AA1TJ and his underground Hobbit Hole workshop.  Then I started thinking about my own crawlspace -- it looks remarkably similar to the one in this video.  Hmmm...  But no, I think I will stay above ground. 

One thing that would DEFINITLY not work for us would be the flooring that kind of eats small parts that get dropped.  I would all soon have large numbers of small parts under those mats.  This would drive me nuts.  

But lots of good ideas from Australia in this video.  

Tuesday, September 6, 2022

Michael AG5VG Builds a Sub-Harmonic Receiver and Moves it to Higher Bands


Michael AG5VG built a Sub-Harmonic Direct Conversion receiver.   But then he took it a step further and moved it up from the 80/40 meter version that I had built, and used the same concept to run it on 20 meters using an oscillator on 40 meters (after some re-winding of the front-end coils).   Using a station from Puerto Rico transmitting on 20 meters as an example, he starts out showing how well the receiver works in sub-harmonic mode (with the oscillator on 40), then quickly switches to normal Direct Conversion mode with the oscillator also on 20 (but using only one diode as the detector) -- he can still hear the Puerto Rican station in that mode.  Very cool.  

Good Evening Bill,

I built the Polykov and I attached a picture of it. I also used Pete's pre audio driver circuit from his jessystems.com site. Then I used an lm386 as the main audio driver. I could hear ft8 on the 40m band. Then I hooked the output of my lm386 circuit to a conventional set of computer speakers to really hear it. I am currently using an indoor wire antenna along the ground so it's certainly not optimal. Very fun build and I'll be learning more about it. When I have a better antenna system I'll hook it all up and send a video of it.

73s
MIchael
AG5VG


Bill,

I am just using a standard signal generator at 1 vpp output. The volume gets louder with every 100 millivolt I go up, but so does the noise. 0.8vpp was a little low for me so I bumped it up a bit.

The indoor antenna actually did surprising well but I'm looking forward to putting a wire up into a tree I have here. I just recently moved so I have to setup my outside antenna. I live in the San Antonio, TX area. 

I am currently using three stages of audio amplification to be able to really hear it. 1st stage is Pete's pre audio driver, then an lm386, then a standard set of computer speakers. 

I did plenty of playing around with it last night and the doubling function is so cool how it works. When I was around 3.538 MHz, with the variable cap tuned for the 7Mhz area, I was actually listening to 7.76Mhz, the FT8 frequency for 40 meters. I agree with You and Pete in a podcast you did a bit ago, that FT8 is great for seeing if the band is open and checking receivers with! 

The next project is the art of the 3.5 - 4Mhz analog VFO and use it with the Polykov. I am very dependent on the Arduino/Si5351 pair as the code is available and easy to hook up.

Will keep you both updated. 

73s
Michael
AG5VG

Two more videos from Michael: 

Testing

Operation
    
I think this is a great example of good experimenting.  Michael took the concept, made some mods,  and put the device on another band.  FB.  

Monday, September 5, 2022

Why Do Some VFOs Tune More Linearly Than Others?

This has been one of the major complaints about our beloved analog LC VFOs:   The frequency tuning on these circuits is often not linear.  For given amount of VFO frequency dial turn you can get vastly different changes in frequency.  At one end of the tuning range the frequencies are nicely spaced and tuning is easy.  But at the other end of the tuning range all of the frequencies are bunched together.  This is one of the problems that leads some homebrewers to defect to the sad land of "digital VFOs." 

But wait.  It appears that the old designers found a solution to this problem.  Just look at the tuning dial of my HT-37.  The frequencies are all spaced out evenly.  How did they do that? 

I had been thinking that this success may have resulted from Hallicrafters' engineers using the series-tuned Clapp circuit.  Here the main frequency determining element is a series-tuned LC circuit and not the parallel tuned LC circuit that we see in the more commonly used Colpitts circuit.  

But hold on -- how could that be?  The frequency bunching problem that we attributed to the Colpitts circuit must also exist in the Clapp, right?  I went back to SSDRA where there was a good discussion of Colpitts and Clapp VFOs.  The advantage of the Clapp was said to be in its use of a larger value coil which helped minimize the effects of stray inductances.  But there was no mention of the Clapp offering improved linearity in tuning.  

I have in front of me two transceivers:  The Mythbuster uses a 9 MHz Clapp circuit (see below).  The 17-12 rig uses a Colpitts Circuit.  I checked the tuning linearity of both.  Both appeared quite linear in tuning, with no real difference between the two.  

Then I looked at the tuning capacitor in the Mythbuster 17-12 rig.  It came out of an old Hallicrafters transmitter, probably the HT-44.  I looked closely at the stator and the rotor plates.  Both are curved.  I'm guessing that this may yield a more constant change in capacitance for a given movement of the main tuning dial.  

Next I opened up the VFO on the Mythbuster.  (It is the VFO from an old Yaesu FT-101.)  I couldn't see the stators very well but it appears that their shape is different from the square shape we often see in variable capacitors.  Could it be that this variable capacitor was also made to provide linear tuning?  

Back in 2013 Norm Johnson wrote about all this in the Antique Radios.com forum: 

A capacitor that has uniform increase in capacitance with rotation will have the stations at the high end of the band squeezed together. Another type known as the straight-line frequency variable capacitor has, as you might guess, a characteristic that gives even spacing of frequencies with shaft rotation. These were popular in the 1920's but weren't very good for superhets where you needed to have a dual section capacitor that would tune both the RF and local oscillator, and have them track each other properly. The midline variable capacitor is more compatible with a superhet, and easier to make both sections track properly. This is the type that you see in most receivers from the late 1930's to the end of the tube era. They don't have quite the equal spacing between stations across the band that the old straight-line frequency caps had, but they're much better than the variables that change capacitance linearly with rotation.

I wrote an online calculator that helps in the design of the tuning. It shows what frequency range you'll get with a specific type of variable capacitor, including the effects of padder and trimmer capacitors. It also displays a dial scale that shows how the frequencies are lined up accross the dial.
http://electronbunker.ca/eb/BandspreadCalc.html

Steve W6SSP also provided some really good info back in 2013: 

There are three types of open, variable plate caps;
SLC= straight line capacitance where the capacitance varies linearly,
these are the most common and have half-circle plates
SLF= straight line frequency where the plates are tapered to allow
for linear tuning of the frequency
SLW= straight line wavelength, you get the idea...

SLF and SLW caps have oblong plates.

The effect on tuning a receiver can be dramatic. One example is the
Hammarlund SP series of receivers where the ham bands are very
compressed at one end of the tuning range. They used SLC caps
in the VFO. On the other hand rigs like the Kenwood TS-520
and FT-101 series have linear tuning across each band. These use
SLF variable caps. Most old 1920's battery radios used SLW
where stations were identified by their wavelength.
Steve W6SSP

These two variable caps came out of my junkbox.  Both are Eddystones, made in England.  My guess is that the one on the left is SLF.  But could the one on the right (out of an old regen) be SLW?   

The Drake 2-B also has perfectly linear tuning.  I looked at the manual:  "The tuning condenser is of special design..."   I'm guessing that they used an SLF variable capacitor. The 2-B had no need for ganged capacitors -- the "preselector" was tuned via a separate front panel control. 

I looked at the tuning dials on my Hammarlund HQ-100 receiver.   It is fairly linear in its tuning, but not as linear as the HT-37 or the Drake 2-B; on all of the tuning ranges the frequencies seem to spread out a bit at the lower end.  My guess is that Hammarlund used the midline variable described above by Norm Johnson.  The HQ-100 did use a ganged variable cap, with one section tuning the RF amplifier and the other tuning the local oscillator. 

Mythbuster on the bottom.  17-12 rig on the top


Designer: Douglas Bowman | Dimodifikasi oleh Abdul Munir Original Posting Rounders 3 Column