Dave AA7EE's Beautiful (Typically Beautiful) SolderSmoke Direct Conversion Receiver

Dave Richards AA7EE is justifiably famous in homebrew circles for the beautiful photographs of his rigs, and for the superb documentation of his builds.  You will see what I mean when you visit his blog: 

https://aa7ee.wordpress.com/   

We were very pleased when Dave told us he would build the direct conversion receiver that we have been discussing on Discord. 

Dave writes: 

Phew! Well this was a bit of a journey, and a slightly humbling experience. I looked at the schematic and thought, "Hey, I can build this. Shouldn't be too hard!" But the homebrew Gods judged that it was time to remind me of my place in the big scheme of things, by imbuing my receiver with in-band breakthrough from SSB, CW, and digi stations. Strong in-band stations within about 50KHz were breaking through and being heard in the same way that you'd hear SSB, CW, and digi signals on an AM receiver without a BFO. Their pitch wasn't changing as I tuned, because they had no pitch. Bill suggested that RF was getting into places it wasn't supposed to be, and being envelope detected by the AF amp. As it turned out, he was right. If anyone's interested, I can post a video of the issue I was experiencing. In the meantime though, I'll keep this post brief. I have quite a lot of pictures from various stages of the build, but posting them all here might be a bit TMI. I wanted to make this receiver reasonably compact and build all the stages on one board. My near-pathological tendency to try and build things fairly small could have contributed to the breakthrough problem that I experienced. I won't go into all the details of the troubleshooting process here, unless people are really interested, though I'll detail them in a post on my blog, as I think that sharing this stuff can be helpful to other builders - just as I have benefited greatly from others sharing with me. I made a few small changes from the original schematic, to cure the issues I was experiencing. Will detail them in another comment underneath, as the free version of Discord puts a character limit on posts.

I made the following small changes, to cure a couple of issues this little receiver was experiencing - 1) The AF amp was motorboating at anything above about medium volume, so I swapped out the 47µF capacitor in the +ve supply line to the AF amp (C10) for a 470µF part. This killed the motorboating dead in it's tracks. 2) To solve the in-band breakthrough issue, I did two things - a) At the suggestion of Peter VK3TPM, I placed a 1K resistor in the +ve supply line to the first AF amp stage, Q5, between C15 and R8. In conjunction with C15, this forms a lowpass filter with a 3dB cutoff point at about 3Hz. With a 12V supply, ~3.5V is dropped across this resistor and at 9V, the voltage drop is ~2.3V. If this voltage drop is too much for you, you can try a lower value of resistor and perhaps increasing the value of C15. This voltage drop does decrease the gain of the stage a little. In my case, it was welcome, as the amp was tipping over into feedback at full volume. Adding the resistor eliminated this, so I can now run the AF gain pot at full tilt. b) I added a 0.22µF capacitor from the wiper of the AF gain pot to ground, as an RF bypass. Physical placement of this cap was close to Q5. It also shapes the audio a little, cutting out some of the high-frequency hiss. You can experiment with different values here. I was initially going to use a 0.1µF part, but 0.22µF provided better protection. Greater values cut out too many of the higher frequencies for my liking. For a relatively simple receiver like this, I like the wide open sound.

I removed the spring from the tuning shaft. Tuning is smoother now, and free from backlash.

Dave 

AA7EE 

Here is a video of Dave's receiver inhaling CW during the CW Sweepstakes contest:

Here is one of Dave's iconic photos of the receiver:   

Thanks Dave!  Congratulations and welcome to the Hall of Fame!