Homebrew Cylindrical Variable Capacitors: What the Steering Wheels are Controlling in Danny ON1MWS's Regen Receiver

Grayson KJ7UM asked a very good question about Danny ON1MWS's regen receiver:  What were those two very cool "steering wheels" actually controlling?.  

Perhaps because of our recent experience with Permeability Tuned Oscillators, I kind of assumed that we were talking about some form of variable inductor.  But no, I was wrong.  They are for homebrew variable capacitors.  That just makes it a lot cooler.  

Danny explains: 

Dear Grayson,

Tnx for the compliments. I used to build normal square boxes while I was a mechanic in a light advertisement factory. We had a one hour lunch break and were allowed to work for ourselves during the break. But I left that firm in 2019, as a consequence I had to find a way to build rigs without custom square boxes… the result is wood, tin cans of all sorts and a simple ground plate. After posting my CW rig on the FB group ‘the art HAM radio homebrew’ in 2023, Steve Fabricant noted ‘It could be a radiosonde that they sent down from a saucer to detect intelligent life, and failed.’ LOL, I found that very funny actually. 

 

As for your question, all of my homebrew tuning capacitors have a shaft made off a M8 (about 8mm) threatened rod. The rod turns through a steel girder bracket. I am not sure how these things are called in English, but they are easy to find on the net and very cheap. The rod is the ‘ground’ of the capacitor. The ground plate is clearly visible in the pictures of the solid state regen and the ground plate is hidden under the wood in the tube regen. In the case of the tube regen, the left tube has an inner diameter of 10mm and the right one about 13mm. The right one is coarse and the left one fine tuning. Not sure about the capacitance. 30pF at most I think. The tube regen tunes from 7 to 7.25 Mhz so that's ok.

As you turn the rod the rod will shift in or out the metal tube. The tube is obviously the ‘hot’ side of the capacitor. The M8 rod moves 1.25mm for one turn of the rod. If memory serves me right the tube is 80mm for the tube regen, so we have a tuning gear reduction of 80/1.25= 64. The hot side is connected to the main tuning coil to create a tank circuit.

I did try different designs before but this is the best one. The tube/treaded rod capacitor is just as good as a commercial one. One thing I learned is that any friction must be avoided in a homebrew capacitor or it is useless in practice.

I am going to try to build a similar 400pF version for a homebrew crystal set as I wrote to Bill. It will be huge I guess.. I think I will need a 2”tube… But my current homebrew projects are insulating our house better as our natural gas prices are rising.

Like the way you call tubes Thermatrons. Yes, sound much cooler and more fitting for these beautiful devices. My ultimate aim is building a one band thermatron SSB exiter. No time for the moment.

Kind regards Danny.

This technique could prove very useful in homebrew projects.  We found it very difficult to source suitable variable capacitors for our direct conversion receiver.  That is why we went with the PTO circuit.  But this technique makes it possible to actually homebrew the capacitors.  FB Danny.  

Thanks Danny.  Thanks Grayson.