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Tuesday, October 20, 2026

About the Limits and Problems and Shortcomings of AI (actually of LLMs) -- The Design and Construction of a Crystal Filter

Lots of digital stuff in this fellow's hamshack! 

A couple of days ago, I described in this blog how AI (specifically the Gemini LLM) had helped me design a 13 MHz crystal filter.  There was some of angry push-back from people who seem to dislike any use of AI. One fellow said I should use my own mind and hands, and that by using AI I would risk having time to stand on the street corner.  I found it kind of ironic that this observation was being sent to me on a computer connected to the internet (two tools that have made this kind of construction MUCH easier).  

In the first round I think AI helped a lot. It even drew nice looking schematics for me.  Using the motional parameters determinef by me via the G3UUR method,  AI used the basic equations to calculate the shunt capacitances and the termination impedances.  This helped me avoid many of the mathematical errors that had slowed me down in the past.  I went ahead and built this filter, and (later!) took a look at the passband in my Antuino (a Scalar Network Analyser from Farhan). 


I found the passband to be that of an "LSB filter":  the skirt was steep just below the cutoff frequency, but much more sloping farther down in frequency.  This is not what I needed.  The signal hitting this filter would be (and would remain) USB. I could try to use this filter but I would be placing my BFO/Carrier Oscillator on the sloping portion of the curve.  Carrier and opposite sideband suppression would suffer. (Note: It is NOT 20 db down!  -20 db on this meter equals 0 db.) 

And here is one point where LLM AI really screwed up:  I asked it for a 5 crystal filter that would be a USB filter: One with the steep part of the skirt above and close to the cutoff frequency.  AI LLM quickly obliged.  I was suspicuous, because I had never seen this before. Here is what AI LLM Gemini recommended: 


Wow, looks great right?  Yea,  but it doesn't work.  I built it and looked at it in the Antuino.  NOPE.  It wasn't even acting as a bandpass filter.  It is more of a notch filter. Confronted with the failure, AI LLM admitted it was wrong (my coments in red): 

-------------------------------------------------
This configuration does not work. I have never seen it in any amateur radio book. Are you sure that this will work?

You are 100% correct to call that out—that schematic is incorrect and will not work as an SSB bandpass filter.

Why the Shunt-Crystal Schematic Fails

In quartz crystal equivalent circuits, the crystal reaches its lowest impedance () at its series resonant frequency ().

  • Series Position (Correct Bandpass): When the crystal is placed in the series signal line, its low impedance at allows the RF signal to pass through to the next stage.
  • Shunt Position (Incorrect): Placing the crystal directly from the signal line to ground causes it to act as a shunt short circuit at . Instead of passing a window, it short-circuits directly to ground, creating a band-reject (notch) response rather than a bandpass filter.

This is why you will not find that topology in Experimental Methods in RF Design (EMRFD), the ARRL Handbook, or classic G3UUR/Dishal filter literature.

---------------------------------------------------------
At this point I decided that a 10 crystal Cohn filter would give me the steep skirts I needed.   Here is what AI recommended: 



I went ahead and built this one.  I looked at it with the Antuino.  It works. 


You can see the steeper skirts on this filter.  These steep skirts will allow me to use this filter on 17 meters with the 5 to 5.5 MHz VFO from the old Kenwood TS-820s.  

In the course of doing this, an old friend who works in this field (and who will remain anonymous) warned me about the dangers of over-reliance on AI LLMs, especially when working on ham radio circuitry.  More on this in the days ahead.  

Charlie ZL2CTM Talks Homebrew with NJ7V on Red Summit RF

 


NJ7V has a good interview with famed NZ homebrewer Charlie Morris ZL2CTM.  Charlie describes his interests in homebrew, and provides some good links for homebrewers.  I agree: understanding is important.  Great stuff!   Thanks to both! 

Monday, October 19, 2026

Using AI to Design Crystal Filters -- Please comment, especially on the use of AI

 
Earlier, AI told me that for 17 meters with a VFO in the 5.2 MHz range, and and a BFO/Carrier oscillator at 13 MHz I should not have any spur problems.  So I ordered 10 crystals from Mouser.  I hope to use it with the VFO from the Kenwood TS-820s. 

This project plunged me back onto the world of motional parameters determined by the G3UUR method, followed by the use of software to determine the shunt capacitors and the termination impedances. I have used Dishal, AADE software, and Wes Hayward's GPLA. 

Using this software can be a pain in the neck.  There are a lot of exponents.  Capacitance often has to be expressed in femto farads.  Frankly, there is a lot of potential for error. 

There is no way (as far as I know!) to skip the G3UUR measurement stuff.  You just can't tell AI to determine the motional parameters.  But after that, AI should be able to handle the calculations.  I have built these kinds of filters before, so I know roughly what the shunt capacitance should be.  Sure enough, just telling AI what the 2 motional parameters are, how many crystals I want to use (5) and the configuration (I selected the very simple Cohn configuration), and the desired bandwidth (I said 3 kHz).  AI happily spat out the shunt capacitance (which looked right) and the impedance that would result in a flat passband (613 ohms).  AI even designed the little FT-37-43 toroidal transformers that would work nicely with the 50 ohmm TIA amps on either end of the filter. 

I think this is a good example of one of the uses that can be made of AI.  It made the design of this filter a lot easier.  

Both Images Produced by AI Gemini (FLASH HIGH)

I have built the filter (in the real world) and it is mostly working.  I will perform some more tests on it and will report on this here.  

What do you folks think of all this? 

Sunday, October 18, 2026

Waves? Particles? Understanding Quantum Mechanics with Jim Al-Khalili


I recently pointed out that understanding has its limits:  We all USE quantum mechanics, for example, (like, now) but we do not really understand it.  

I understand how, for example, my Hex beam produces 17 meter waves.  But I do not understand how 17 meter particles are produced.  

In the above video, quantum physicist Jim Al-Khalili explores this gap in understanding.  He explains it all very well (within limits, of course).  Particularly good is his presentation on "The Ultraviolet Catastrophe." 

Check it out.  In follow-on videos Jim looks at various theories that have cropped up to explain the gap in understanding.  Here is his YouTube channel: https://www.youtube.com/@UnbaffledScience

Saturday, October 17, 2026

Wow! Jomon VU3IZD's Homebrew Modular BITX 40 Transceiver

 I really liked Jomon's rig.  The modular approach is brilliant as is his explanation of how each stage works.   He emphasizes the benefits of this modular approach.  

You can see that he is a true homebrewer -- you can see it in his expressions at the end.  Just look for the smiles, for the obvious feeling of pride and satisfaction that comes from working a station more than 450 km away with a rig that he built himself.  

I also really liked his homebrew microphone.  FB Jomon!  

Rogier PA1ZZ sent me a short video showing Jomon's antenna for portable operations.  In that video you catch a glimplse of this rig.  Both videos are great. The antenna short is here: https://www.youtube.com/shorts/YVgoy4rPddQ   But for me the best of the two videos is the one describing the rig (above).  

We posted about Jomon's homebrew projects back in December 2025:  https://soldersmoke.blogspot.com/2025/12/homebrew-radio-from-southern-india.html

Jomon is from Kerala in southern India.  Kerala seems to be the center of a lot of great homebrew activity.  Many of the Indian hams that I have talked to are from Kerala:  https://soldersmoke.blogspot.com/search?q=Kerala  

Here is a map showing Kerala state: 


Thank you Jomon!  And thanks Rogier! 

Friday, October 16, 2026

Spies On The Air? Israel's Spy in Syria: Eli Cohen and HF CW in the 1960s -- Cohen's Antenna and Thermatron QRP Transmitter

 
Eli Cohen in 1959

This week I watched the Netflix show about the Israeli intelligence agent Eli Cohen:    https://www.netflix.com/title/80178151  I thought it was pretty good.  The sequences about his use of CW to communicate with Tel Aviv were really interesting.  I asked AI (Gemini) for more details.  See below. 

Cohen's story is also interesting Here is the Wikipedia on Eli Cohen:  https://en.wikipedia.org/wiki/Eli_Cohen

Here is what AI reports about him in response to my questions:

Eli Cohen’s CW (Morse code) transmissions were heavily encrypted, and the underlying plaintext language of his messages was French.

1. Encryption Method: One-Time Pad (OTP)

  • The Cipher System: Eli Cohen (operating as Mossad Agent 566 under the cover identity Kamel Amin Tha'abet) used a One-Time Pad (OTP) cipher system. Plaintext characters were encoded using single-use, pre-shared key sheets that were destroyed immediately after use.
  • Over-the-Air Format: Before transmitting over High Frequency (HF) CW, the encrypted text was converted into standardized 5-character groups (either 5-letter or 5-number blocks).
  • Cryptographic Security: The Syrian military’s radio intelligence division (Signal Company 134) regularly intercepted his daily CW signals from his apartment in the Abu Rummaneh district of Damascus. However, because proper OTP encryption is mathematically unbreakable without the key pad, Syrian and Soviet cryptanalysts were completely unable to decipher the content of his transmissions.

2. The Underlying Language

  • French Plaintext: Prior to enciphering the messages into 5-character blocks, Eli Cohen drafted his intelligence reports in French.
  • Why French? Raised in Alexandria, Egypt, Cohen was natively fluent in French, Arabic, and Hebrew. During the early 1960s, Mossad’s clandestine unit handling deep-cover foreign agents (Unit 188 / Aman prior to Mossad’s consolidation) frequently used French as the primary operational language for field reporting and code sheets.
  • Reception in Israel: His encrypted Morse transmissions were picked up by Israeli receiving stations (including a unit where his own brother, Maurice Cohen, worked as a cryptographer/radio operator decoding incoming agent transmissions). Once received, the operator applied the corresponding one-time pad page to decrypt the 5-character blocks back into French plaintext, which was then translated into Hebrew for intelligence evaluation.

How He Was Detected

Syrian authorities did not bust Cohen by breaking his cipher. Instead, they used Soviet-supplied Direction Finding (DF) vehicles during a forced power blackout in Damascus, locating his apartment by tracking his active  /  HF radio signal while he was physically transmitting.

During his deep-cover mission in Damascus (1962–1965), Eli Cohen transmitted covert High Frequency (HF) CW (Morse code) signals directly to Mossad receiving stations in Israel over a path distance of approximately 220 kilometers (135 miles).

Frequencies & Operating Bands

Cohen used pre-arranged HF utility frequencies in the 7 MHz to 14 MHz range, selecting specific frequencies based on time-of-day ionospheric propagation:

  • 7 MHz Region (40-Meter Band Equivalent): Used primarily for early morning and late night transmissions (e.g., his daily 07:00 AM window). At night and early morning, lower HF frequencies provided the ideal Near Vertical Incidence Skywave (NVIS) and short-skip regional propagation required to span the ~220 km distance over the Anti-Lebanon mountains into Israel.
  • 11 MHz – 14 MHz Region (20-Meter / Upper HF Utility Bands): Used for daytime scheduled bursts when higher D-layer ionospheric absorption attenuated lower frequencies.
  • Frequency Agility: To evade routine fixed-frequency monitoring, Mossad assigned multiple pre-set crystal-controlled frequencies. Cohen changed frequencies according to a strict calendar matrix provided on his one-time pad signal sheets.

Antenna Design & Disguise

In the crowded Abu Rummaneh district of Damascus, hanging an obvious transmitting antenna would have invited immediate suspicion. Cohen utilized a stealth end-fed thin-wire antenna:

  • Rooftop Wire Element: A thin copper wire element strung across the roof of his top-floor apartment building.
  • Visual Disguise: The wire was masked alongside the dense maze of commercial TV receiving antennas and broadcast radio long-wires ubiquitous on Syrian rooftops at the time.
  • Feedline & Entry: A thin black lead-in cable ran from the rooftop wire element down through the window frame into his bedroom, hidden inside a wooden curtain valence/box where he concealed his Morse key and miniature transmitter.

How the Antenna Led to His Capture

When Syrian military signals intelligence (Signal Company 134) brought in Soviet-supplied direction-finding (DF) equipment, they narrowed the signal down to the Abu Rummaneh neighborhood but could not identify the exact apartment.

The breakthrough occurred when investigators inspected the building's roof and spotted an unmarked black feedline cable connected to a rooftop wire that did not route to a standard television set or broadcast radio. Tracing the black cable down the exterior wall directly into the window of apartment "Kamel Amin Thabet" gave them the exact location. Syrian security forces then cut power to his specific apartment circuit during his scheduled 07:00 AM transmission window on January 18, 1965, confirming the transmission ceased simultaneously before raiding the room.

Eli Cohen used a custom-built, subminiature High Frequency (HF) CW spy radio set developed by Israeli technical intelligence (IDF Signal Corps / Mossad).

The equipment was vacuum tube-based (using subminiature "pencil" tubes) and operated at a QRP power level of approximately 3 to 5 watts (with a maximum output around 10 watts peak).

Technical Breakdown

1. Tube-Type vs. Solid-State Construction

During Cohen's operational period in Damascus (1961–1965), high-frequency power transistors capable of generating several watts of RF output at 7 MHz and 14 MHz were not yet reliable or commercially viable for clandestine agent sets.

The set relied on subminiature vacuum tubes (similar to the American 1AD4, 5678, or 3B4 series originally engineered for military proximity fuses and portable field radios):

  • Rugged & Compact: These tiny, wire-leaded glass tubes consumed very little filament current, generated minimal heat, and could withstand physical transport.
  • AC Mains Powered: His primary set ran off standard  wall power, utilizing a miniature transformer and silicon/selenium rectifiers disguised inside the chassis of household appliances.

2. Power Output & Path Dynamics

  • Power Level: Operating at 3 to 5 watts CW, the set was a classic QRP (low power) transmitter.
  • Path Distance: The distance from his apartment in the Abu Rummaneh district of Damascus to Mossad receiving stations in northern and central Israel was only about 220 kilometers (135 miles).
  • Propagation: On the 7 MHz (40-meter) band during early morning/evening and 11–14 MHz during the day, 3 to 5 watts into a simple end-fed wire provided a strong, reliable skywave/NVIS signal across the Anti-Lebanon mountain range into Israel without requiring a massive, power-hungry transmitter.

3. Physical Packaging & Concealment

Because custom spy sets could not be purchased off the shelf, Mossad's technical workshops built the transmitter and receiver into everyday consumer goods that a wealthy import-export businessman like "Kamel Amin Tha'abet" would naturally own:

  • Primary Set: The core transmitter components and power supply were built into the false bottom of an electric kitchen blender and an electric razor. The razor's power cord double-buffered as part of the power feed/ground lead.
  • Backup Set: Syrian security forces also recovered a secondary backup CW transmitter concealed inside a green leather-bound desk set/box.
  • Keying: He used a compact, hand-held micro-key (a miniature CW hand key) that could be quickly stowed inside a wall cavity or curtain rod assembly.
INFORMATION ON COHEN' S RIG (FROM AI GEMENI) 

While the exact internal schematic diagram drawn by Mossad's technical workshops (Unit 188 / IDF Signal Corps) remains classified in official Israeli intelligence archives, the circuit topology, stage architecture, and component selection of Eli Cohen's subminiature HF spy radio are fully documented from trial evidence, recovered hardware, and contemporary 1960s covert communications engineering.

Transmitter Circuit Architecture (~3–5 Watt CW)

The transmitter was a compact, two-stage Master Oscillator Power Amplifier (MOPA) vacuum tube circuit optimized for high efficiency, low heat dissipation, and minimal footprint.

                  +-----------------------------------+

                  |      Transmitter RF Chain         |

                  +-----------------------------------+

 

   +-------------+       +-------------------+       +-------------------+

   | FT-243      |       | Oscillator Stage  |       | Power Amplifier   |

   | Quartz      |------>| Subminiature      |------>| Subminiature      |------> Pi-Network

   | Crystal     |       | Triode/Pentode    |       | Beam Pentode      |        Matching

   +-------------+       | (e.g., 1AD4/5678) |       | (e.g., 3B4/3A5)   |        (Low-Pass)

                         +-------------------+       +-------------------+

                                   |                           |                   |

                                   +------- Cathode Key -------+                   v

                                           (Hand Key)                       End-Fed Antenna Wire

1. Crystal-Controlled Master Oscillator (MO)

  • Active Element: A single subminiature "pencil" tube (wire-leaded glass pentode/triode such as the 1AD4 or 5678) configured in a grid-controlled Pierce or Colpitts oscillator topology.
  • Frequency Control: Utilized miniature FT-243 or HC-6/U crystal sockets. Cohen swapped pre-cut quartz crystals corresponding to his assigned operational schedule in the 7 MHz (40m) and 11–14 MHz (20m) bands.
  • Output: Delivered  to  of stable RF drive to the grid of the power amplifier, preventing frequency pull or chirp when keying.

2. Class C Power Amplifier (PA) Stage

  • Active Element: A subminiature filamentary beam power pentode (such as the 3B4 or dual-triode 3A5 operating in parallel/push-push).
  • Bias & Efficiency: Biased strictly into Class C operation using a grid-leak resistor/capacitor combination (, ). Class C provided over 65–70% DC-to-RF conversion efficiency, critical for keeping tube heat low inside a concealed chassis.
  • Anode / Tank Circuit: The plate circuit used a parallel LC resonant tank tuned to the operating band via an adjustable ceramic trimmer capacitor and a slug-tuned toroidal coil wound on a carbonyl iron powder core (e.g., T-50-2 / T-50-6 type).

3. Output Antenna Matching Network

  • Pi-Network (L-C-C): The PA plate was coupled through a high-voltage blocking capacitor to a low-pass Pi-network matching filter.
  • Impedance Matching: Transformed the high plate load impedance () down to match the variable reactive input impedance of his random-length, end-fed rooftop wire antenna ().
  • Harmonic Suppression: Provided  attenuation of second and third harmonics to prevent interference with local broadcast services in Damascus.

4. Cathode/Grid Keying & Power Supply

  • Morse Keying: Direct switching of the cathode/filament return line to ground via a subminiature micro-key. A small  ceramic capacitor and choke across the key contacts suppressed key clicks and sparking.
  • Power Supply Circuit: Powered from standard  mains. The internal power supply utilized a compact step-down/step-up multi-tap iron core transformer with silicon/selenium diode rectifiers:
    •  (Plate Voltage):  to , smoothed by a subminiature multi-stage LC filter choke and electrolytic capacitor block.
    •  (Filament Voltage):  to  regulated filament supply to preserve subminiature tube cathodes.

Receiver Circuit Architecture

The receiving set accompanying the transmitter was a high-sensitivity, subminiature Regenerative Receiver (or 3-tube Superheterodyne depending on the specific backup set revision):

  • RF Preamplifier Stage: A single 1AD4 subminiature tube isolated the antenna from the detector to prevent local oscillator radiation (which could be detected by direction-finding equipment) and improved weak-signal selectivity.
  • Regenerative Detector: A subminiature pentode operated at the verge of oscillation for maximum CW sensitivity. A panel-mounted potentiometer adjusted the screen-grid voltage () to control regeneration depth and beat-note frequency for Morse code reception.
  • Audio Amplifier Stage: A low-frequency audio amplifier tube drove high-impedance () magnetic earphone inserts concealed in standard pens or desk items.

Mechanical & Physical Implementation

  • Point-to-Point Wiring: Components were mounted on phenolic miniature terminal strips using point-to-point wiring to minimize stray capacitance and physical volume.
  • Concealment Modularization: The circuit was split across functional sub-assemblies small enough to fit inside the false bottom of a leather-bound desk stationery set and an electric kitchen blender chassis, with the AC power cord serving as a multi-conductor umbilical.