Version II of 15-10 Rig -- Updates on Bal Mod, AF amp, and RF Amp, DX

Version II of the 15-10 rig is mostly done. I did a lot of work on the AF amp, balanced modulator, Mic amp, carrier oscillator, and filter. Dean KK4DAS and I continue to test and measure the RF power amplifier. I describe the brutally simple, non-sequenced T/R switching arrangement, and the spread-out open air construction style.

Version I of this rig is on its way to the Dominican Republic. Version II will stay in Virginia. I have already worked a lot of SSB DX with this rig, including, Thailand, Taiwan, China, India, Kenya, Australia, American Samoa, and others.

This video was inspired by the recent work of Nick M0NTV and Charlie ZL2CTM. And of course, Pete Juliano N6QW.

Charlie ZL2CTM's New Receiver

It is truly a thing of beauty.  

I really like that variable capacitor.  (Where did that come from?  How can I get one?)   

Charlie's calculations on each of the stages is -- as always -- really nice.  

I like the J-310 infinite impedance detector,  Charlie's use of solder wick,  the wooden base, and his decision to keep the circuitry visible.   

I also like Charlie's decision NOT to put that VFO in a metal box.  Too often we see projects that try to convince us that the receiver just won't work unless everything is hermetically sealed in submarine-like boxes.  Not true!  And Charlie's receiver demonstates this.   

Charlie is clearly keeping up the Kiwi tradition of fine homebrewing exemplified by the Tucker Tin 2,  ZL2BMI's DSB rig,  and many other FB HB projects from ZL. https://soldersmoke.blogspot.com/search?q=New+Zealand+DSB

Thanks Charlie!  Be sure to check out the rest of his YouTube channel: https://www.youtube.com/@CharlieMorrisZL2CTM

Nick's "Shelf-17" Al Fresco Homebrew Transceiver -- Frank Jones Would Approve!

This is a really wonderful video from Nick M0NTV.  

Some reactions:

 

-- Wow, a real celebration of Al Fresco!  And of the wooden chassis -- Frank Jones would be so pleased. 

-- Nick's description of the tales of woe caused by metal boxes is right on the mark, as is his description of the benefits of leaving the circuitry visible.  He's right -- this is an art and science kind of thing. 

-- That's a shelf, but it is FAR from being a shelf of shame! 

-- I am jealous of the S-meter.  I may need to include one of those in future rigs. 

-- Great to hear the shout outs to VK3HN, ZL2CTM, and N6QW -- we are are indeed the IBEW! 

-- I think we can see the N6QW influence in Nick's decision to use a steerable filter/IF amp board.  FB. 

-- I liked hearing Helio PV8AL in Boa Vista.   When I was building simple Direct Conversion receivers for 40 meters, I knew that I had it right when I could hear Helio's roosters in the morning! 

Be sure to watch this video, and to subscribe to Nicks Channel: https://www.youtube.com/c/M0NTVHomebrewing

He has done many other videos providing more details on the various stages that make up this rig. 

I hope to work Nick on 17 HB2HB soon. 

Thanks Nick! 

A Double Sideband Transmitter from France -- F4IET's "Master Robert"

The Radio Gods seem to be steering us toward Double Sideband.  A few days ago I got an e-mail from Alain F4IET.   We had him on the SolderSmoke blog two years ago, talking about his French backyard pandemic Field Day.  His recent e-mail reminded me of his very fine homebrew DSB transmitter, which is his only rig and with which he has worked the world. 

The rig is named for the fellow -- Robert F6EUZ -- who is Alain's teacher from the local radio club. 

Alain's rig was shown to the world in the G-QRP club's Winter 2020 issue of SPRAT (SPRAT 185).  Once again, let me note:  If you are not subscribing to SPRAT, you are just WRONG.  Join G-QRP and start receiving SPRAT:  http://www.gqrp.com/join.htm

Alain gives some nice shout-outs to Pete N6QW,  Charlie ZL2CTM, and Basanta VU2NIL, all of whom provided advice and counsel on this project.  So think about it:  the Master Robert rig was built in France under the guidance of a French Elmer, with advice from hams in the U.S., New Zealand, and India, and was featured in journal of the British QRP club.  That, my friends is the International Brotherhood at its best. 

As I read about Alain's rig, I found myself thinking about the Direct Conversion receiver projects underway around the world.   The Vienna Wireless Society's Maker Group, is, for example, building a simple DC receiver.   It would be relatively easy to pair up a rig like the Master Robert with a DC receiver (the VFO could be the only stage common to both transmit and receive) to make a simple phone transceiver.  That kind of rig was my first phone transceiver.  Alain reports that he is currently working on a second version of the Master Robert.  It will be a transmitter-receiver (TRX) and will be used in SOTA operations. 

Alain's description of his transmitter is a lot of fun: http://www.f4iet.fr/mdwiki/#!master_robert.md

I especially liked his comment about how the other phone stations never knew he was on DSB: http://www.f4iet.fr/mdwiki/#!dsb.md I had similar experiences out in the Azores with my DSB rigs.  

Here is Alain's main page: http://www.f4iet.fr/mdwiki/#!index.md

Alain's QRZ.com page:  https://www.qrz.com/db/F4IET

Here is the Master Robert schematic from GQRP: http://www.gqrp.com/Maestro_Robert_Cct.pdf

 

Here is a link to the 76 DSB posts on the SolderSmoke blog (keep scrolling down!): 

https://soldersmoke.blogspot.com/search/label/DSB

M0NTV's "Crystal Filters for the Fearful" (video)

I really liked Nick M0NTV's approach to making a crystal filter (see video above).  He really simplifies a process that desperately needs simplification. I remember when I was building my first superhet receiver,  I came across Doug DeMaw's schematic for a crystal tester that would allow me to properly build the filter.  But the piece of test gear was far more complicated than the receiver I was building.  I never built Doug's device. 

Nick's technique is simpler even than the G3UUR method that many of us have been using for years.  Nick dispenses -- wisely I think -- with the need to calculate motional parameters, Q,  and equivalent series resistance.  This also eliminates the need to fidget around with the design software such as Dishal or AADE.  

Nick uses the Cohn topology (good choice) and uses kind of an "informed cut-and-try" technique to come up with the capacitor values.  

Filter impedance is determined with series trimmer resistors and the NanoVNA to watch the resulting passband.  Nick says this is a Charlie Morris ZL2CTM suggestion.  It obviously works very well -- the ripple that would result from impedance mismatch is eliminated.  

Nick's determination of the best turns ratio for the impedance matching transformers is brilliant.

Nick apologizes for what he says is a long video.  But it is only 30 minutes or so long, and if you are going to build your own superhet or SSB filter rig, it is well worth watching.   

Three cheers for Nick and for Charlie!  Thanks guys!   

Scott WA9WFA's Mate for the Mighty Midget Receiver is WORKING! (Video)

Wow, Scott got his Mate for the Mighty Midget receiver to work and he is obviously overjoyed with the result.  All of us who have struggled with a homebrew project know just what this feels like.  And it is very cool that Scott got some useful guidance from Charlie Morris in far-off New Zealand.   Congratulations Scott.  I'm really glad you stuck with it.  

Scott's success comes at a good time:  Pete N6QW is building W4IMP's three tube "IMP" SSB transmitter (also from the 1960s).   I accept responsibility for naming Pete's project:  It will be known as "Pete's IMP" or, memorably,  "The PIMP."  For a look at Pete's rig go here: 

http://n6qw.blogspot.com/2021/09/lets-build-something-with-vacuum-tubes_23.html

Scott had problems getting Lew McCoy's 455 kc crystal filter to work.  So did I.  It turns out that this is a very old problem, going back to World War II.  In Don Stoner's 1959 "New Sideband Handbook" on page 54 he writes of homebrew filters in the 400 to 500 kc range:  

"Inexpensive crystal filters constructed from war surplus FT-241 type low frequency crystals are very popular with the 'do it yourself' hams. These CT cut crystals have been plentiful and relatively cheap for a number of years and are in the hands of many Amateurs. The general run of war surplus crystals may or may not be good. Experience has shown that one out of four of these crystals are usually defective in one way or another." 

Stoner was writing just 14 years after the war.  Add another six decades to the age of these crystals -- often decades spent in musty basements -- and you can imagine the percentage of bad 455 kc FT-241  crystals increasing.  So I think Scott is wise to seek an alternative to McCoy's crystal filter. 

Scott's original build of the MMMRX receiver is just so nice.   In the video he says he plans to go back to it after he gets the expanded version fully functional.  He should definitely do that -- his  original version looks so good.  I think it is probably very close to working properly. 

Thanks Scott, and again, congratulations OM. 

ZL2CTM's Simple SSB Transceiver

Congratulations to Charlie Morris ZL2CTM for his first contact with his Simple SSB rig.  

There are so many cool things in Charlie's video, starting with his mention of having been woken up early (2 am)  by the very strong earthquake off New Zealand.   Exhibiting true homebrew spirit, Charlie apparently went straight for the shack and worked on his rig.  FB OM. 

Al fresco!  I love the spacious layout on the board and the obvious division into stages.  And I like the wooden board that holds it all together. 

I like the idea of two bandpass filters -- this is simpler than switching one from transmit to receiver.  

Hooray!  Homebrew diode ring mixers!   Yes! 

I think Charlie follows the UK convention with his T/R switch -- they have up as off.  I may be wrong but I think most US homebrewers have up as on, and up as transmit.  Cultural differences. 

Notice Charlie touch-testing the heatsink during that first QSO.  We all do that. 

I like the 24 volts on the IRF-510 drain.  Allison always said that IRF-510s run better at 24V than they do at 12V. 

Of course I disagree a bit on the issue of analog VFOs. But this is just a matter of personal circuit preference. 

Charlie's calculations and notes are really wonderful.  His candid discussion of impedance matching is especially useful.    I think his use of loose-leaf  sheets of paper is wise and it paves the way for a useful folder for each HB rig. 

Here is the introductory video for Charlie's Simple SSB project: 

https://www.youtube.com/watch?v=BgQUG0AImKY&list=PLxU5OX0SLgIPdYj_MZG03CeimbRU6Btml

Here is Charlie's 10 part video series on his simple SSB rig: 

https://www.youtube.com/playlist?list=PLxU5OX0SLgIPdYj_MZG03CeimbRU6Btml

And here is Charlie's YouTube channel: 

https://www.youtube.com/c/CharlieMorrisZL2CTM/videos

Thanks Charlie! 

ZL2CTM Charlie Morris on "QSO Today" with Eric Guth 4Z1UG

Eric Guth 4Z1UG had a really nice interview with our friend Charlie Morris ZL2CTM.  Charlie shared with Eric a lot of wisdom about how to homebrew radio gear.  I especially liked Charlie's comments on keeping most of his rigs on the wooden prototype boards.  He said something important when he talked about the benefits of taking a break from a difficult problem, then coming back to it with a rested and refreshed mind. I noted, however,  that he said most of these frustrating problems have to do with software.  

I got got several chuckles out of Charlie's comments on the difficulty of building stable analog LC VFOs (here he seemed to be channeling our good friend Pete Juliano).  I chuckled because as I listened I was happily building the analog LC VFO for my Q-31 Quarantine receiver.  The centerpiece of this project is a variable capacitor that Pete gave me;   Pete took it out of an old  Galaxy V transceiver.   Believe me guys, no rotary encoder could possibly look as nice or have as much soul as that capacitor from Pete, with all its gears, reduction drives, and anti-backlash mechanisms.  It even smells of machine oil.  Call me a Luddite, but I will stick with the coils and capacitors.  

Listen to the interview here: 

https://www.qsotoday.com/podcasts/zl2ctm

Thanks to Charlie and Eric.