Improving the Product Detector in the Lafayette HA-600A

Diode product detector on the left, BFO amp in the right

As noted in an earlier blog post, I didn't like the sound of SSB and CW when using the product detector in my Lafayette HA-600A.  It just did not sound right.  The receiver sounded fine on AM with the diode detector.  But when I switched in the product detector, it sounded bad.  The BFO was fine.  The problem was there even when I used an external BFO.  And SSB sounded great when I just coupled some BFO energy into the IF chain and used the diode detector to listen to SSB.  My suspicions were focusing on the very simple BJT product detector. 

Steve N8NM built the HA-600A product detector both in LTSpice and in the real world.  It worked fine in both versions.  Steve even put the product detector into his S-38 receiver -- he reported it worked well there.  

I too built the thing in LTSpice.  Then I went and rebuilt the circuit on a piece of PC board.  I connected the new circuit to the HA-600A, using my external FeelTech sig generator as the BFO.  IT STILL SOUNDED BAD ON SSB.  

At this point I started Googling through the literature.  I found a promising article by Robert Sherwood in December 1977 issue of Ham Radio magazine entitled "Present Day Receivers -- Problems and Cures." Sherwood wrote: 

"Another area that could use additional work is the product detector.  As the name implies, its output should be the product of the two input signals. If BFO injection is removed, output should go to zero. If this is not the case, as in the Heath HW series, envelope detection is also occurring, which causes audio distortion." 

I checked my circuit.  When I removed the BFO signal from the product detector, envelope detection continued.  In fact, with the receiver in SSB mode, and with the BFO disconnected, I could listen to the music of WRMI shortwave.  It seemed that Sherwood was explaining well the problem I was having: Simultaneous envelope and product detection was making SSB sound very bad in my receiver.   What I was hearing just seemed to SOUND like what you'd get with a mixture of product and envelope detection: "scratchy" sounding SSB.  This also seemed to explain why SSB would sound fine when using the diode detector with loosely coupled BFO energy -- in that case it would be envelope detection only, with no ugly mixture of both kinds of detection.

So I built a better detector.  I had had great luck with the two diode one trifilar transformer singly balanced design used by both Doug DeMaw and Ashhar Farhan. I built the circuit using one of the trifilar toroids given to me by Farhan, and connected it in place of the original BJT product detector.  With the FeelTech Sig Gen as BFO, I got good results -- most of the signal disappeared with I disconnected the BFO.  Looking at the circuit, I realized that I was balancing out not the IF signal but instead the BFO signal.  To minimize envelope detection I needed to put the IF signal on the balanced input of the product detector (to L1 in the diagram above).  When I did this, envelope detection seemed to disappear completely and the receiver went silent when I disconnected the BFO.  

Finally, I needed to find a way to use the BFO in the HA-600A with the new product detector.  Obviously I needed more BFO signal -- I needed about 7 dbm, enough to turn on the diodes.  I converted the outboard product detector board into a simple amplifier and put it between the HA-600A BFO and the BFO input port of the new product detector.   This works fine. 

A few issues remain: 

1) The output from the HA-600A BFO through the above BFO amp (and across the 50 ohm resistor) is NOT a pretty 455 kc sine wave.  But the peaks of the distorted wave appear to be enough to turn on the diodes, and when I look at the voltages across each diode (on my two channel 'scope) I see mirror images -- one is on when the other is off.   Is this good enough? 

2) Moving the BFO input from L1 to the junction of the two 50 ohm resistors (that is actually a 100 ohm pot) has big implications for how this mixer works.  With the BFO energy going through the toroid, BOTH diodes are being alternately turned on and turned off.  But both are on, and then BOTH are off.  With the BFO energy going in through the other side, one diode turns on when the other is off.  I think the mixing result is the same, with AF coming out of the output port, but the way the mixer works in this configuration is very different. Does this sound right? 

N8NM's Homebrew Stereo

https://n8nmsteve.blogspot.com/2019/07/a-homebrew-stereo-for-shack.html

Excellent work Steve.   You are right -- lugging something around for 30 years does create an obligation to put it to good use.  FB.  Love the cakepan.  And the multiplexer chip.  And above all THE JEWELED LENS.  

A Beautiful Variable Capacitor (from Pete)

Is this a thing of beauty, or what?   Pete sent this to me back when I was having trouble finding a "smooth running" variable cap for my HRO dial receiver.  It has a standard Jackson Brother's reduction drive attached to the shaft, followed by a really cool gear arrangement.  Note the spring loaded teeth on the big gear -- that is to keep the gears tight when turning in both directions.  

As was the case with the HRO dial that Armand sent me, the beauty of this part will cause me to build something with it, really just for the purpose of putting it to use. We've been talking about double or triple conversion superhets with 100 or 50 kHz final IFs.  At those frequencies you can get good selectivity with LC filters.  As with the Drake 2-B.    Steve N8NM is sending me a dial that will go well with this part.  That will add to the already abundant mojo/juju.  I feel a VFO in the works.    Thanks to Pete for being so supportive of my luddite analogism.  

N8NM: Homebrew FT8 Worked All States

Congratulations Steve! 

https://n8nmsteve.blogspot.com/2019/02/homebrew-was.html

HT-37 FIXED -- Thanks for all the support

Don't worry-- I covered it with tape

This week I found myself with some unexpected free-time, courtesy of the government shutdown.   And of course, my thoughts turned to the HT-37.  I started thinking about the open choke in the power supply.  Four wires were sticking out of one side, four sticking out of the other.   Figuring out which went to which would have driven me nuts.   But it occurred to me that I could just wrap the four one on both sides together, and then just connect them with a piece of wire (see above).  I'd end up sacrificing three windings, but that shouldn't matter.  

It worked.   My AADE L/C meter won't measure up into the full Henry range, but  the choke was no longer open and the resistance looked right (about 230 ohms). 

I put it into the HT-37.   It works.  I had a long rag chew with AE2EE --  a guy who really knows his boatanchors.  He said it sounded great.  This contact was like icing on the cake.  TRGHS.  

Thanks to everyone who wrote in with offers of parts or suggestions on how to acquire a suitable replacement.  

Special thanks to Steve Murphy, N8NM who removed the LV choke from a junker HT-37and mailed it to me JUST AS I WAS LEARNING THAT THIS REPAIR WOULD WORK.  I feel bad about putting Steve to the trouble. I blame the shut-down.  Idle hands are the devil's workshop. And that broken HT-37 was bothering me. 

This was a very satisfying repair.  It was great fun to put the old rig back on the air.  And I did it without injuring myself.  Straight Key Night is right around the corner. 

Terminal strip for newer caps.  Repaired choke went to the two ends of the strip. 

N8NM's "20 Dollar Bill" DC Receiver

Steve N8NM wrote: 

I call it "The $20 Bill" because it contains about $20 in junkbox parts and complies with Bill's discreet component, hardware defined radio ethos.

73 - Steve N8NM

https://n8nmsteve.blogspot.com/2018/02/spontaneous-construction-20-bill-or-oh.html

I replied:  

Excellent Steve.   Very nice.   

Your post caused me to fire up my DC RX -- I was listening on 40 earlier today.  I think the world needs MORE 40 meter direct conversion receivers.  

Too bad about the regulator IC chip.  We need to get you an 8 volt Zener so that you can bring that receiver into a state of discrete component purity.  

DISCRETE HDR FOREVER!  

73  Bill N2CQR 

Steve Murphy N8NM on QSO Today

It was really nice to sit back and listen to Eric's talk with Steve Murphy. 
Don't miss this one.  Listen here: 

https://www.qsotoday.com/podcasts/N8NM  

My notes: 

-- On  a Stingray bicycle patrol on garbage night, looking for radio parts.  FB Steve! 
-- Started with SWL.  A fine radio pedigree. 
-- Had an R-390A at age 16.  
-- Uses an LC meter to check on toroid windings. 
-- Steve:  Thanks for the kind words about inspiration. 
-- Manhattan And Ugly.    Mugly!
-- Planker!  Better on a Board!
-- Form Factor First, but then it never fits! Al Fresco! 
-- Packages arrive from China faster than they go across Israel. 
- - E-bay as a really good source for parts. 
-- Oh god, not an S-38E.  Stop torturing yourself Steve. 
-- N8NM: Radio Renaissance Man:  Runs a 2 meter repeater network.  Thinking of 900 MHz. 
-- Papa Legba -- I got it from a W9SCH via SPRAT.  He got it from Voodoo.
N8NM is chickenkiller.com   FB. 
-- Moderation?  Ha!  Good luck with that! 
-- An Electromagnetic Playground where Failure has No Consequences.  Well put. 

-Happy New Year Eric and Steve!  Thanks to  both of you.