A Great Lecture on Calculus -- With Discussion of Maxwell

Troubleshooting an Intermittent with Mr. Carlson. And Troublesome Tube Re-Branding.

This is a really great video on how Mr. Carlson (VE7ZWZ) did troubleshooting on a tube-type receiver. The problem was an intermittent.  They can drive you nuts, but Mr. Carlson show us how to stay sane. 

-- His use of ordinary observation at the start of the process is very important.  He notices a flickering glow in the voltage regulator tube.  The flickering coincides with the intermittent noise that he is trying to fix.  That is an important clue. 

-- He also can see that the grid of one of the AF amplifier tubes is getting way too hot: grid emission.  That is another important clue.  

-- He checks the grid voltage on the AF amplifier and finds that it is way too low.  It is fine on the other side of the resistor that carries the voltage to the tube.  But it is close to zero at the grid.   This means that the mica capacitors on the grid are suspect. 

-- He uses some fairly esoteric test gear -- a homemade device and an an old Heathkit signal tester -- to check his diagnosis.  They confirm that the mica caps are the problem.  He replaces the caps and the problem is gone.  A very satisfying troubleshoot. 

Mr. Carlson presents us with a lot of good info: 

-- 6K6 tubes were often in fact 6V6 tubes.  And 12AX7s were often 6VJ8s!  Manufacturers were deliberately re-branding tubes. So we shouldn't be surprised if some of our solid state devices turn out to be a bit different from what was promised.  This practice goes way back. 

-- I liked Mr. Carlson's final sensitivity test on the receiver -- he just waved his hand near the antenna connection and we could hear the receiver respond.  Excellent. 

-- Mr. Carlson is very negative about the use of polystyrene caps in oscillator circuits.  But we these simple and cheap caps being used to good effect in oscillators in India.  

-- The leaky and bad micas were a bit surprising.  Carlson speculates that their proximity to heat-producing resistors might have caused the trouble. 

Finally, it is interesting to hear the Canadian pronunciation of radio words:  Solder with the L pronounced (as in the UK).  Farad with the second A long and the final D emphasized (I say it just as the first two syllables of Michael Faraday's last name). 

Thanks Mr. Carlson. 

SolderSmoke Podcast #244 PETE IS BACK! TR-7, CK722, BFR106, HP8640B, High-School Receiver, 10 Min TX, MAILBAG

SolderSmoke Podcast #244 Is available:

http://soldersmoke.com/soldersmoke244.mp3

Video version at:

(118) SolderSmoke - YouTube

HE’S BACK! HOORAY! PETE JULIANO N6QW IS BACK! SOLDERSMOKE COMMUNITY WAS SENT INTO A COLLECTIVE FUNK BY PETE’S ABSENCE. ---------------- Pete’s TR-7 (SEE VIDEO ABOVE) CK722 The BFR106

Pete's new blog: https://hamradiogenius.blogspot.com/ ---- Update on the high school project: Mixers made. Harder than they seemed. First QSO with the DC RX. Allan W4AMV Homebrewer TRGHS Ten Minute Transmitter – Better than the MMM! AF4K (SK) crystals. Other supporting projects: Farhan in Hyderabad. Rick N3FJZ, Walter KA4KXX, Andreas DL1AJG Electronics for Biologists. Peter Marks VK3TPM (fighting the siren call of the Si5351) . Steven VK2BLQ built a beautiful one. Daniel VE5DLD will build three of them with his students. Orlando PY2ANE is building one in Brazil. This week: The Bandpass Filter. (Thank you Hans Summers) --- SHAMELESS COMMERCE DIVISION: BECOME A PATRON VIA PATREON. I am posting some fun stuff for the Patrons. AMAZON SHOPPING ADS Now on both the left and right columns. CHECK OUT Mostly DIY RF in the right hand column. ---- My HP8640B Lives to Fight another day. Two new DMMs A low-end Fluke and a AstroAI 6000 Electrolytic Replacement Controversy Continues

Mailbag: -- Dave AA7EE is blogging again! Yea! -- Mike Rainey AA1TJ back in the Hobbit Hole Building a WWVB receiver. -- Farhan is coming to FDIM. -- Tony G4WIF reminds us that 39 bucks for JUST a 60 MHz counter would be great! -- Dave VE3EAC again helped me fix my HP8640B. -- Dean KK4DAS finalizing 10 meter DSB rig. FB. Upgraded my NanoVNA. -- Mike KD4MM giving me a Nano VNA for the SolderSmoke Shack South. -- Ian VK3LA asked what happened to Chuck Adams content. Good question. -- Don ND6T and I have been discussing envelope detection. -- Nick M0NTV working on AM modulators. He has a new video. -- Ciprian YO6DXE built a Ten Minute Transmitter. -- Steve EI5DD Connacht Regional News: https://www.docdroid.net/YJAV800/crnews0223-pdf

Hyderabad DC RX Workshop

Farhan explaining the receiver in Hyderabad

https://soldersmoke.blogspot.com/2023/03/pictures-from-farhans-hyderabad-high.html

Pictures from Farhan's Hyderabad High-School Direct Conversion Workshops

 

Farhan came up with the idea of having high school students build their own receivers. We followed his lead -- there are now several such projects underway around the world. 

The simple but effective Colpitts circuit that Farhan recommended. 

The PTO tuning idea came out of  his "Daylight Again" transceiver. 

Oscillation!  

Farhan's High-School Direct Conversion Receiver Workshops in India

Farhan sent this picture yesterday.   If you look closely you can see the students holding their homebrew 40 meter Direct Conversion receivers.  You can even see that they are using the same kind of PTO coil forms that we are using here.  Farhan reports that 11 receivers were built by 33 students.  A few more are being finished and will soon be active in Hyderabad. 

I was really blown away by this picture.   We are doing the same things on different sides of the world.  Our students will like this.  It will be as if they are seeing people of the same age building the same receivers 7,500 miles away.  

In our last session I mentioned to our students that Farhan of Hyderabad had given us the toroidal transformers that they are putting into their mixers.  I told them that in ham radio, when we use parts given to us by a friend we add "soul to the new machine."   And I said that Farhan would be coming to see them in May.  They were really impressed. 

We are starting to see similar efforts in different parts of the world -- Andreas with university students in Germany,   Daniel with high school kids in Canada.   We hope there will be others. 

Fourier Analysis Explained (video) -- Understanding Mixers

Over the years we'vE had a lot of posts about Joseph Fourier: 

https://soldersmoke.blogspot.com/search?q=Fourier

Recently I've found myself mentioning him while explaining how the diode ring mixer in our 

high-school direct conversion receiver project works. 

I think the video above does a good job in explaining how Fourier and his math explain how our mixers work.

My HP8640B Signal Generator Lives Again

I'd really come to like this old signal generator.  The construction is superb.  It was built to be repaired.  As you open it up you find all kinds of useful diagrams and pointers.  It is very solidly built - it looks like something that was built for the Apollo program.  And it was given to me by a friend:  Steve Silverman KB3SII gave it to me in 2017 -- he had it in his New York City shack.  Dave Bamford W2DAB picked it up for me just before Steve moved out of the city.  

I've already done one complex  repair on it -- one of the tines on one of the selection switches fell of and I had to replace the tine.  That was difficult, but it was a very satisfying repair.  

But lately, the HP8640B started acting up again.  It developed an intermittent problem that caused both the signal generator and the frequency counter to just shut down.  

I was thinking that this might be the end of the road for the HP8640B.  I even started looking for alternatives.  But they were all very unappealing.  They come in plastic boxes with names like Feeltech and Kooletron.  The boxes are filled with flaky wiring and boards hot glued to the plastic.  Yuck.  The contrast with the HP8640B could not be stronger.  

So I started to think about the problem.  This was the first part of the troubleshooting process.  I asked myself:  What would cause several different systems (counter, frequency generator, and display) to all shut down?   The power supply was a leading candidate.  

I started reading the power supply section of the HP8640B manual.  There was a line in there that caught my eye:  The power supply boards had on them LEDs that glowed if the board was functioning.  Thank you Hewlett Packard!  I opened the top of the signal generator and found the power supply boards. Sure enough, there were the LEDs.  I turned the generator on, and found that one of the lights was out. Bingo. (Trevor takes a look at the power supply boards in the video above.  I have it cued up to the 12:57 point at which he talks about and shows these boards.) 

Here was the other clue:  The problem was intermittent.  It kind of seemed like a loose connection.  So I just unseated the board and took it out.  I put some De-Oxit on the connector and popped it back in.  Boom:  The LED came on and the HP8640B came pack to life. 

There is a whole bunch of great info and videos on the HP8640B on the internet.  It is almost as if a cult has developed.  This signal generator is worthy of a cult following.  Count me in.  

I especially liked the video below.  Kevin really captures the admiration that many of us feel toward the way this piece of gear was built.  He also kind of hints at the way this sig gen could become a pirate transmitter on the FM broadcast band (at 8:44):  

I know that eventually the problematic plastic gears in this device might fall apart.  I am prepared for this:  I already have the metal replacement gears from India.   

Thanks again to Steve Silverman KB3SII and Dave Bamford W2DAB for bringing me into the HP8640B cult. 

A Couple of New Digital Multimeters: a Fluke and an AstroAI

Our high school direct conversion project made me realize that I really need to upgrade my digital multimeter. I've been using an old Radio Shack DMM that I bought about 25 years ago.  It is OK, but it is not auto-ranging and it is starting to physically deteriorate.  So off I went to Bezos-land. 

First I spotted the Fluke 101.  I was enticed by the brand and the low price.  But when it got here I was a bit disappointed.  It is really small -- smaller than my cell phone. It is auto-ranging, and it does measure capacitance,  but it doesn't measure hFe and the frequency counter only goes up to 100 kHz.  I couldn't use it to measure the frequency of our DC receiver PTO.  So, back to Bezos. (I'll keep the Fluke as a toolbox DMM.)  

Next I found the AstroAI True RMS 6000 DMM.  Obviously not as prestigious as the Fluke, but both the Fluke and the AstroAI are manufactured in China.  The AstroAI was really inexpensive:  Like 34 bucks.  And Amazon would do same day delivery here.  Soon it was on my front porch. 

I've only been playing with it for a day or so, but I really like it.  It is auto-ranging, it has automatic shut-down, the frequency counter goes up to 60 MHz,  it measures hFe and even has temperature sensor.   The frequency counter had no problem measuring the output frequency of our DC RX PTO.  The screen is big and bright. And I think the True RMS feature will be very helpful when I try to measure amplifier gain. 

I like it. And you can't really go wrong for the price.  34 dollars! 

I have the Astro AI DMM in the Amazon ads on the right-hand column of the blog.  I should have bought the package with the additional test probes.   Click over there on the right for more info. 

First QSO with the High-School Receiver -- 100 mW to Dipole. (with videos) -- Homebrew to Homebrew!

  

Alan W4AMV in Raleigh NC

Dean KK4DAS and I have been working with a local high school.  The students are building a direct conversion receiver for 40 meters.  

We've been giving out prizes for the first team to complete each stage.   I wanted to give one of the teams a little oscillator that could b heard with their receiver.  So this morning, using a 7040 crystal from the AF4K (SK) company, I threw together a one transistor oscillator.  It has just 8 parts, including the key:

https://makerf.com/posts/ten-minute-transmitter  

I had a low pass filter in the antenna tuner.  The antenna was a low-to-the-ground 40 meter dipole.  The transmitter was putting out around 100 milliwatts.   

N2CQR's Ten Minute Transmitter

The Reverse Beacon Network showed that I was getting out quite well: 

Then I thought, wait a second, let's make a contact with the prototype high-school direct conversion receiver.  

With the receiver hooked up, I again called CQ on 40 CW.  BOOM!   Very quickly Alan W4AMV in Raleigh NC  came back to my call.  Wow!  That's 222 miles.  And a quick check of QRZ.com revealed that Alan is a homebrewer.  Then Google reminded me that his work has been featured on the SolderSmoke blog.    TRGHS. 

I was so excited during this contact that I almost forgot to film it.  But I did manage to get some short clips of the QSO in progress.   You have to listen carefully, but you can hear our calls in there while Alan is transmitting (listen for the lower tone): 

(83) W4AMV as heard in DC RX - YouTube

And in this clip you can watch me transmit using the 10 Minute Transmitter: 

(83) N2CQR transmitting with 10 minute transmitter to W4AMV - YouTube

UPDATE (Feb 27 2023):  I asked Alan about the rig he was using:  "A PLL EXCITER DRIVING A PAIR OF FETS PUSH PULL ABT 50 w to an inverted L at 55 feet. The Rx a single conversion 9 MHz IF and it is connected to an active antenna in the trees out in the woods abt 25 feet up. Uses an automotive whip antenna about 3 feet long. "

Alan's Rig

This little contact is a reminder of the fun that can come from using simple, homebrew, QRP gear.  It is really amazing that the very first contact with this receiver was with another homebrew station.   This all reminds Dean and me of something we have been telling the students:  the little DC receiver they are building is not a toy -- it is capable of being used in real, long-distance contacts.

Thanks Alan!    

Video by KK4DAS on Progress in High-School Direct Conversion Project

More info in blog post below. 

Progress Report: High-School Students Build Diode Ring Mixers (Board #2 of 4). Hyderabad Soul Added to the New Machines

Dean KK4DAS works with students

A team from the Vienna Wireless Society was back in the local high school Thursday and Friday of this week, helping the students finish their variable frequency oscillators and build their diode ring mixers.  Club President Dean KK4DAS was in the lead, and did an amazing job working with the school and procuring all the needed parts.  Mike KD4MM  and Don KM4UDX provided patient and understanding help to the students. 

Students at work on the receiver

On the oscillators, the students  had to add about six parts to install a buffer circuit built around a J310 FET.  They also had to replace some of the 3D printed coil forms for the main-tuning variable inductor. (Dean KK4DAS made some really nice forms -- see below.)   Several teams of students experiences were very pleased to get their oscillators running. 

Manhattan Mixer Pads

Then it was on to the diode ring mixer.  We had planned on having the students wind their own trifilar toroids, but we realized that this might be too much -- it would add a lot of time to the build, and would introduce a lot opportunity for error.  

One of Farhan's transformers

I remembered that Farhan had given me a big supply of FT-37-43 trifilar toroids that had been assembled in Hyderabad.  We decided to use these transformers.  We reasoned that this was not a big deviation from our DIY ethos -- after all, we didn't ask the student to wind their audio transformers, nor did they wind the RF choke in the VFO buffer.  But we faced a problem:   the Hyderabad transformers were all wound with the same color wire on all three turns.  This would make it hard for the students to figure out which wire went where (there were 12 such wires on each mixer board!).   I figured out how to do this:  The night before, I soldered together the center tap wires, and I twisted together the input coil wires.  We told the students to first solder the center taps in place, then solder the two free wires to the diode ring, and finally untwist the input coil wires, soldering in these connections.  This worked.  

How the transformers were prepped

Before we started, I gave the students a quick class on the essentials of mixers. And I pointed out that we were using transformers made in Hyderabad India and donated by our friend Farhan.  I told the students that whenever we include parts given to us by a ham radio friend we are adding "soul to the new machine." Indeed, Farhan's toroids added a lot of soul. 

We have been insisting that the students have each stage tested before moving on to the next.  This week we used signal generators to put RF and VFO energy into the mixers, and oscilloscopes to make sure that audio was coming out.  

One of the test set-ups for the mixers

The students are making good progress.  After today's session we did an estimate of where each of the projects stand at this point: 

We are building 15 receivers. 
Oscillation without the buffer:   11
Oscillation with the buffer: 5 
Mixer built and tested (but no diplexer yet):  5 
Mixer working, diplexer built  2

During the next month or so the students will build the bandpass filter and the audio amplifier, and put all the boards together to complete the receiver. 

Early (1912?) Ham Station

 

Perhaps a bit overdressed by today's standards, but he's got a familiar look on his face.  Confidence and pride in his rig, and a steely determination to make contacts with it.  

If you zoom in you can see the crystal and the cat's whisker. 

More on this here: 

http://uv201.com/Photo%20Pages/ham_3.htm?fbclid=IwAR10Lbi2CAsYeiBDUjWb5KIQrh1SJVGwDyL2_1ZrkPk1VbllAUbeahwxsAI