Thanks again to Dean, and to Farhan.
Podcasting since 2005! Listen to Latest SolderSmoke
Sunday, September 18, 2022
Building Farhan's PTO -- But Is This Really a PTO?
Saturday, September 10, 2022
The Cure for Frequency "Bunching Up" in Analog LC VFOs -- It Is Not So Simple. But we have a good calculator. Comments sought!
One of the complaints about analog LC VFOs is that they have non-linear tuning -- when you turn the dial (usually attached to a variable capacitor) the space between frequencies is NOT constant. This is especially apparent at the high end of the frequency scale where frequencies (and stations) appear to be severely bunched together, making tuning difficult. This problem contributes to the defection of some great homebrewers: They give up on LC VFOs and they switch to digital VFOs. Sad.
But there is hope: Not all LC VFOs tune this way. Even on rigs from "back in the day," back when the Si5351 hadn't even been thought of, some LC VFO rigs tuned linearly. My beloved Drake 2-B and my almost equally beloved HT-37 are good examples. How did they do this? How did they escape the dreaded "bunching up?"
For a while, I thought that it might have had to do with the use of the series tuned Clapp circuit. But on further noodling, this didn't seem to make much sense.
Then -- like others -- I thought that it must be caused by the adroit use of special capacitors. You see, in ordinary variable capacitors when you turn the dial, the capacitance increases linearly. But in the LC circuit, frequency changes as the inverse of the square of the capacitance. Thus the bunching up. So the solution must come from the use of the special capacitors that compensate for this, that -- because of the shape of their plates -- produce linear tuning. With these variable caps, frequencies on the dial are spaced out nicely, there is no bunching up. Great right?
Over the years, many hams have jumped to the conclusion that rigs with good tuning linearity MUST be using these special caps. For example, in 2013 a ham posted in the Antique Radio forum this message:
There are three types of open, variable plate caps;
SLC= straight line capacitance where the capacitance varies linearly,
these are the most common and have half-circle plates
SLF= straight line frequency where the plates are tapered to allow
for linear tuning of the frequency
SLW= straight line wavelength, you get the idea...
SLF and SLW caps have oblong plates.
The effect on tuning a receiver can be dramatic. One example is the
Hammarlund SP series of receivers where the ham bands are very
compressed at one end of the tuning range. They used SLC caps
in the VFO. On the other hand rigs like the Kenwood TS-520
and FT-101 series have linear tuning across each band. These use
SLF variable caps. Most old 1920's battery radios used SLW
where stations were identified by their wavelength.
Well, not really.
-- I now have several VFOs from the extremely linear-tuning FT-101. But when you open them up to look at the tuning capacitor, it is NOT a Straight Line Frequency capacitor.
-- Many of us over the years have built VFOs that are quite linear in their tuning without resort to these special capacitors -- we did it with ordinary Straight Line Capacitance caps.
-- When you look at the "How to build VFO" literature in the ham radio books, you see a lot of good recommendations about using solid, brass-vaned caps with ball bearings at either end. But never do you see circuits that require the use of SLF or SLH capacitors. If they were the key to tuning linearity, we'd see them mentioned in the literature. But we don't.
So where does the linearity -- or bunching up -- come from?
The answer comes to us from a really neat calculator from Bob's Electron Bunker:
http://electronbunker.ca/eb/BandspreadCalc.html
This calculator allows you to select your frequency range, and the tuning range of your variable cap. It then displays for you what the tuning range will look like on your dial. You can see if there will be bunching up, or if the frequencies will be nicely spread out. And -- and this is the really cool part -- you can then specify if your capacitor is SLF, SLW, SLC or Midline-Centerline. This really illustrates the effect of the different capacitor types.
I used Bob's calculators to do some experiments with various types of capacitors, various frequency ranges, and various combinations of trimmers and padders. You can see what I did here:
http://soldersmoke.com/VariableCapsSLCSLF.pdf
One important thing to keep in mind: The SLF caps were made for AM broadcast receivers that were tuning from 540 to 1600 kc. That is a 3:1 tuning range. Most of the time in HF ham radio, we are tuning across a much smaller range, say from 5 MHz to 5.5 MHz. That is a 1.1:1 tuning range. In those cases where we ARE tuning across a wide tuning range -- for example with a receiver covering 3-9 MHz, the SLF cap can help prevent the bunching up.
But we can have fairly good linear tuning without resort to SLF caps. Bob and his calculator point out that by narrowing the frequency range of interest, and by using either smaller range caps (ordinary SLC caps), or SLC caps with trimmers and padders, we can achieve tuning linearity. And sometimes, when you have achieved this nice tuning linearity with a plain SLC cap, putting a fancy SLF cap makes tuning linearity worse.
One piece of VFO tribal wisdom that is confirmed by all this: It is better to use a smaller variable cap with a maximum capacity of about 30 picofarads.
I think we should spend as much time focusing on VFO tuning linearity as we do on VFO frequency stability. Bob told me that in the old days, the calculations for various tuning linearity scenarios were difficult. But now we have Bob's calculator. When building a VFO, just use Bob's calculator, plugging in the numbers to get a preview of what your tuning linearity will be like. If it is bunched up, you can play with the trimmer and padder values to achieve the tuning linearity you desire.
Monday, September 5, 2022
Why Do Some VFOs Tune More Linearly Than Others?
This has been one of the major complaints about our beloved analog LC VFOs: The frequency tuning on these circuits is often not linear. For given amount of VFO frequency dial turn you can get vastly different changes in frequency. At one end of the tuning range the frequencies are nicely spaced and tuning is easy. But at the other end of the tuning range all of the frequencies are bunched together. This is one of the problems that leads some homebrewers to defect to the sad land of "digital VFOs."
But wait. It appears that the old designers found a solution to this problem. Just look at the tuning dial of my HT-37. The frequencies are all spaced out evenly. How did they do that?
I had been thinking that this success may have resulted from Hallicrafters' engineers using the series-tuned Clapp circuit. Here the main frequency determining element is a series-tuned LC circuit and not the parallel tuned LC circuit that we see in the more commonly used Colpitts circuit.
But hold on -- how could that be? The frequency bunching problem that we attributed to the Colpitts circuit must also exist in the Clapp, right? I went back to SSDRA where there was a good discussion of Colpitts and Clapp VFOs. The advantage of the Clapp was said to be in its use of a larger value coil which helped minimize the effects of stray inductances. But there was no mention of the Clapp offering improved linearity in tuning.
I have in front of me two transceivers: The Mythbuster uses a 9 MHz Clapp circuit (see below). The 17-12 rig uses a Colpitts Circuit. I checked the tuning linearity of both. Both appeared quite linear in tuning, with no real difference between the two.
Then I looked at the tuning capacitor in the Mythbuster 17-12 rig. It came out of an old Hallicrafters transmitter, probably the HT-44. I looked closely at the stator and the rotor plates. Both are curved. I'm guessing that this may yield a more constant change in capacitance for a given movement of the main tuning dial.
Next I opened up the VFO on the Mythbuster. (It is the VFO from an old Yaesu FT-101.) I couldn't see the stators very well but it appears that their shape is different from the square shape we often see in variable capacitors. Could it be that this variable capacitor was also made to provide linear tuning?
Back in 2013 Norm Johnson wrote about all this in the Antique Radios.com forum:
A capacitor that has uniform increase in capacitance with rotation will have the stations at the high end of the band squeezed together. Another type known as the straight-line frequency variable capacitor has, as you might guess, a characteristic that gives even spacing of frequencies with shaft rotation. These were popular in the 1920's but weren't very good for superhets where you needed to have a dual section capacitor that would tune both the RF and local oscillator, and have them track each other properly. The midline variable capacitor is more compatible with a superhet, and easier to make both sections track properly. This is the type that you see in most receivers from the late 1930's to the end of the tube era. They don't have quite the equal spacing between stations across the band that the old straight-line frequency caps had, but they're much better than the variables that change capacitance linearly with rotation.
I wrote an online calculator that helps in the design of the tuning. It shows what frequency range you'll get with a specific type of variable capacitor, including the effects of padder and trimmer capacitors. It also displays a dial scale that shows how the frequencies are lined up accross the dial.
http://electronbunker.ca/eb/BandspreadCalc.html
Steve W6SSP also provided some really good info back in 2013:
There are three types of open, variable plate caps;
SLC= straight line capacitance where the capacitance varies linearly,
these are the most common and have half-circle plates
SLF= straight line frequency where the plates are tapered to allow
for linear tuning of the frequency
SLW= straight line wavelength, you get the idea...
SLF and SLW caps have oblong plates.
The effect on tuning a receiver can be dramatic. One example is the
Hammarlund SP series of receivers where the ham bands are very
compressed at one end of the tuning range. They used SLC caps
in the VFO. On the other hand rigs like the Kenwood TS-520
and FT-101 series have linear tuning across each band. These use
SLF variable caps. Most old 1920's battery radios used SLW
where stations were identified by their wavelength.
Steve W6SSP
The Drake 2-B also has perfectly linear tuning. I looked at the manual: "The tuning condenser is of special design..." I'm guessing that they used an SLF variable capacitor. The 2-B had no need for ganged capacitors -- the "preselector" was tuned via a separate front panel control.
I looked at the tuning dials on my Hammarlund HQ-100 receiver. It is fairly linear in its tuning, but not as linear as the HT-37 or the Drake 2-B; on all of the tuning ranges the frequencies seem to spread out a bit at the lower end. My guess is that Hammarlund used the midline variable described above by Norm Johnson. The HQ-100 did use a ganged variable cap, with one section tuning the RF amplifier and the other tuning the local oscillator.
Saturday, September 3, 2022
Where Do You Think This Variable Capacitor Came From? What Piece of Gear Did it Come out of? Is it in the Old Catalogs?
Wednesday, August 24, 2022
Solid-Stating an HT-37 VFO -- Advice Needed
Second, this is a work in progress. That is why my diagram (below) is a bit ugly. I am looking for your input and advice on how I might do this better. I will understand if religious principles prevent some of you from participating in this endeavor.
I am trying to solid-state this device WITHOUT major surgery, and without adding any reactive components that would change the resonance or tuning range of the original. The original circuit tunes from 5 to 5.5 MHz and that is fine with me.
Wednesday, August 17, 2022
Daylight Again on the Sunrise Net! Walter KA4KXX Builds a PTO
Thursday, August 11, 2022
What Coil for the Polyakov Input Circuit? How to calculate a coil value for resonance.
Good questions Michael. When I saw
the SPRAT article I too was struck by the fact that it didn't give a value for
the coil. But DK2RS did have a large value variable capacitor... And he
was billing this as a dual-band (80-40) rig. So I figured he wanted that
LC circuit to resonate as low as 3.5 MHZ and as high as 7.3 MHZ. So, with
a variable cap that goes up to 350 pf, what value L should I use? I
started by calculating the resonant frequency of the frequency mid-way point:
5.1 MHz. I figured the variable cap should be around 162 pf at the
mid-way point. At this point I went to the on-line resonant frequency
calculator: https://www.1728.org/resfreq.htm (a
REALLY useful site!). This site revealed I needed a coil of about 6
uH. This put me in the ballpark. But then -- with the site --
I tested it with the values of the variable cap I had on hand. Mine was
23pf to 372 pf. (you really need an LC meter to do this kind of
thing).
Again at the resonant freq calculation site: 23 pf and 6uH = 13.5 MHz 372 pf and 6 uH = 3.3688 MHz
This would have been OK, but I wanted to move the frequency range down a bit, so I tried. 6.5 uH
23 pf and 6.5 uH = 13 MHz
372 and 6.5uH = 3.23 MHz
Now, how many turns? First look at the overall coil -- don't worry about taps at this point. I use the Toroid Turns Calculator: http://toroids.info/
Start by asking yourself "What core do I have on-hand? Let's say you have a T-50-2 (red/clear). The calculator shows you need about 36 turns. Do-able, but physically kind of tight.
I found a big core in my junk box. A T-106-2. The calculator showed I'd need about 22 turns on this core. It was much easier to get these turns on the larger core.
You have to measure the core after you wind it to make
sure you are at the desired inductance. One side of the main coil
went to ground, the other side to the top of the variable cap.
Now for the taps and secondaries: The schematic shows a tap. This is usually about 1/4 of the number of turns up from ground. I picked about 5 turns, and wound a little tap in there at that point -- that tap went to the antenna. You also have a secondary coil --no value is given, but based on experience I guessed around 5 turns -- I wound these turns on top of the primary one lead went to ground, the other went to the diodes and the switch.
The last thing to do is to see if the circuit resonates on both bands that you want to receive. You can do this with a signal generator, or with the band noise: Hook up an 80 meter antenna. Put the cap closer to its max value and tune the cap -- can you hear band noise? Or can you hear (or see on a 'scope) a signal at 3.5 MHz? You should be able to peak it with the main cap. Try to do the same thing on 40 meters -- here the variable cap should be closer to minimum capacity.
That's it. That's how I did it. You can do it too! Good luck with the Polyakov.
One hint: Building the VFO is the hard part. You can get started by using a signal generator in place of the VFO. Just make sure you have the level right -- around 620 mV input.
Good luck -- Let us know if you have trouble. And please let us know how the project goes.
73 Bill N2CQR
Monday, August 8, 2022
Polyakov (RA3AAE) Direct Conversion Receiver: 40 meter DC RX with VFO at 3.5 - 3.6 MHz (with video)
I've been reading about Polyakov (or "sub-harmonic") Detectors for a long time:
https://soldersmoke.blogspot.com/search/label/Polyakov--Vladimir
But until now, I never built one. Recently, Dean KK4DAS and the Vienna Wireless Makers group have been building a Direct Conversion receiver. Their receiver uses an Si5351 as the VFO, but of course Dean and I have decided to try to do things the hard way by building non-digital VFOs. At first we just came to the conclusion that my earlier Ceramic Resonator VFO wasn't much good (it drifted too much). This led us into standard Colpitts and Armstrong VFOs, and the fascinating world of temperature compensation. Then I remembered the Polyakov circuit -- this would allow us to use a 3.5 MHz VFO on the 7 MHz band. Lower frequency VFOs are easier to stabilize, so I started building my first Polyakov receiver. You can see the results (on 40 meters) in the video above.
I started working with a circuit from SPRAT 110 (Spring 2002). Rudi Burse DK2RS built a Polyakov receiver for 80 and 40 that he called the Lauser Plus. (Lauser means "young rascal" or "imp" in German.) For the AF amplifier, I just attached one of those cheap LM386 boards that you can get on the internet. With it, I sometimes use some old Iphone headphones, or an amplified computer speaker.
Friday, August 5, 2022
SolderSmoke Podcast #239: Hex DX, VFO Temp Comp, DC RX, Polyakov!, DX-100, Wireless Set, Farhan's "Daylight Again" HDR rig, MAILBAG
SolderSmoke #239 is available for download:
http://soldersmoke.com/soldersmoke239.mp3
TRAVELOGUE:
James
Webb Space Telescope. Mars returning to
opposition in early December.
BILL'S BENCH
Hex Beam K4KIO - on roof – TV Rotor – 20-17-12 Lots of fun.
Working Japan regularly, Australia, South Africa on long path 17,000
miles. 52 countries SSB since July 11.
VFOs and Temp stabilization.
Dean KK4DAS found my ceramic resonator VFO for DC receiver drifty. He
was right. So I built a real LC Colpitts
VFO. Got me into temp stabilization. A new hobby!
An obsession. HT-37 and Ht-32
parts. Ovens? WU2D’s second VFO video. Understanding thermal drift and how to
address it. Split stator caps. Cut and
try.
Built a Polyakov DC Receiver. https://soldersmoke.blogspot.com/2010/03/polyakov-plus-dual-band-receiver-with.html Lauser Plus. Lauser = Imp or Young Rascal! DK2RS. He used a ceramic Resonator VXO at 3.58 MHz. Mine works great on 40 with VFO running 3.5 -- 3.65 MHz. See schematic below.
On 40 AM with DX-100 and MMMRX. DX-100 died.
12BY7 VFO buffer went bad. How
common is failure in this tube type? Nice QSO with Tim WA1HLR about the DX-100.
Got my Dominican license: HI7/N2CQR! SSSS on the way. Thanks to Radio Club Dominicano and INDOTEL.
Getting more active in the Vienna Wireless Society.
BOOK REVIEW:
"The
History of the Universe in 21 Stars” by Giles Sparrow. Written during the pandemic. Published by Welbeck, in London. https://www.amazon.com/History-Universe-21-Stars-imposters/dp/1787394654 Also:
From “Atoms to Amperes” by F.A. Wilson available for download. See blog.
SHAMELESS COMMERCE DIVISION:
Todd K7TFC getting ready to launch “Mostly DIY
RF.” I used his TIA boards in my 1712
rig. He will have boards like this and
much more. Stay tuned.
I need more viewers on YouTube. They want 4,000 hours IN A CALENDAR
YEAR! Please watch!
FARHAN’S NEW “DAYLIGHT AGAIN” RIG. Analog.
VFO. Comments, observations. We need to get him on the podcast. Maybe two shows: SDR and HDR.
PETE'S BENCH
Time very limited. But still sharing lots of tribal wisdom.
Wireless set with tubes!
Tool recommendation – Air compressor
Farhan VU2ESE – Speaking of big antennas “Whenever
I look at the huge construction cranes in Hyderabad, I always think how one
could make 160m, 4 element yagi using it as a boom..”
Todd K7TFC in Spain, spotting Log Periodics in Madrid.
Andreas DL1AJG: Can
Biologists fix Radios?
Janis AB2RA Wireless Girl.
Expert on Hammarlunds. And was my
first contact with the Tuna Tin 2. She too was HB!
Peter Parker VK3YE on Owen Duffy VK1OD
Lex PH2LB on homebrew radio
Would this really be homebrew? Mail from H-A-D article on FM receiver
F4IET a DSB rig from France
Ciprian got his ticket YO6DXE
Josh G3MOT sent us a good video about the Vanguard satellite
and IGY.
Dave Wilcox K8WPE bought Chuck Penson’s Heathkit book.
Rogier -- So many great articles and links from PA1ZZ
Bill AH6FC Aloha.
Retiring. Wants to build. Mahalo!
Grayson KJ7UM Working
on an Si5351. Gasp.
Mike KE0TPE viewing YouTube while monitoring 6 meters. He will have a lot of time to watch!
Chris KD4PBJ spotted Don KM4UDX from VWS FB
Mark WB8YMV building a superhet. Having trouble with 455 kc IF can filter.
Walter KA4KXX Great comment on the Daylight Again rig.
Ramakrishnan Now VU2JXN was VU3RDD. Found lost Kindle with SolderSmoke book on it. Building SDR rig from junk box. Trouble with the LM386.
Pete, Farhan and Tony: Shelves of Shame