Mike WU2D Looks at the "Dream" SW Receivers of the 1960s and 70s (Video)

Wow, I really liked Mike's walk down memory lane. I saw several of my own dream receivers: 

S-38E.  Indeed, this little monster did add some danger to your life.  AKA "The Widow Maker," I gave one to my cousin's husband so he could listen to what the commies on Radio Moscow were saying.  He later told me that the receiver had given him a shock.  I now have TWO S-38Es in my shack (two more than I really need).  I have installed isolation transformers in both of them, so they have lost the one element (danger!) that made them attractive.  

HA-600A. I got this one for Christmas in 1972.  The A model is MUCH better than the plain vanilla HA-600.  I recently got another HA-600A and found serious deficiencies in the Product Detector.  Has anyone else noticed these problems?  BACKGROUND INFO AND A PLEA FOR MORE INFO HERE: https://soldersmoke.blogspot.com/search?q=HA-600A+Product+Detector

HQ-100.  Got one in the Dominican Republic.  Fixed it up, repairing damages caused by radio life in the tropics.  Disabled the goofy audio amplifier circuitry.  I now wonder if this receiver might benefit from the insertion of a 455 kc ceramic filter. 

NC190.  Wow "Cosmic Blue"  Perhaps this was an early influence that led to "Juliano Blue?" 

HQ-180.  "18 tubes and almost as many knobs!"  FB!  

HRO-500.  Love the dial. 

Transoceanic.  Never had one, but built a BFO for the Transoceanic that W8NSA took with him to SE Asia during the war. 

R-390A.  I don't have a crane for the workbench.  

Thanks Mike -- that was a lot of fun.  

Some Thoughts on Singly Balanced Mixers with Two Diodes and One Transformer

In 2001, out it in the Azores, I built a 17 meter version of Doug DeMaw's Double Sideband transmitter ("Go QRP with Double Sideband" CQ Magazine, February 1997).  I struggled to understand the balanced modulator -- how it mixed, balanced, and how it produced DSB.  I later presented my understanding of the circuit in my book "SolderSmoke -- Global Adventures in Wireless Electronics" pages 132-137.   In essence, I figured out that you had to think of the balancing and the mixing as two separate operations: The transformer provided the balance that eliminated the carrier (the LO signal) while the diodes presented the two signals (audio from the mic amp and LO from the VFO) with a highly non-linear path.  The LO was successively turning on both diodes then turning off both diodes. The audio signal was being "chopped" at the rate of the LO.  This produced a complex waveform that contained sum and difference frequencies -- the upper and lower sidebands.  The carrier was balanced out by the transformer because the two outputs of the transformer were always of opposite polarity, and they were joined together at the output of the mixer.    

Fast forward to 2013.  I built a 17 meter version of Farhan's famous BITX 20 rig.  Above you can see the balanced modulator stage, which also serves as the product detector. As you can see, it is essentially the same circuit as the one used by Doug DeMaw in his DSB rig. 

In 2018 I built a simple direct conversion receiver for my nephew.  For the mixer I used what I considered to be just a cut-down  version of the circuit used by DeMaw and Farhan.  I got the idea for this from Olivier F5LVG and his RX-20 receiver from SPRAT.    It had the RF signal coming in on L1 and the VFO signal coming in to the wiper of the 1 k pot.  But with this arrangement, the diodes were NOT both being turned off on half the VFO cycle, then both being turned on during the other half.  Instead, as the VFO signal swung positive, D2 would conduct and D1 would shut down.  When the VFO signal swung negative,  D1 would conduct and D2 would shut down.  It worked, but the diodes were being switched in a very different way than they had been in the DeMaw and Farhan circuits.  If you have the strong LO signal going in on L1, BOTH diodes conduct, then BOTH don't conduct.  But if you have the LO going in through the pot, one diode conducts while the other does not conduct. 

After I concluded that the BJT product detector circuit in the HA-600A was causing distorted SSB and CW reception, I tried the old DeMaw/Farhan circuit, this time in product detector mode.  See above. This worked better, but I realized that this configuration was balancing out the BFO signal, and not the IF signal.  My problem with the original product detector had been that IF signal was getting simultaneous envelope detection AND product detection.  So I decided to just switch the inputs and put the IF signal into L1 (where it would be balanced) and the BFO into  R1/R2 (the 100 ohm pot). 

This seemed like it would reduce the envelope detection problem, right?  I mean, L1 is the balanced input, right?  But I wonder if we need to consider how the diodes were being switched in this arrangement.  Instead of having both conducting and then both not conducting, in this arrangement one would be conducting during half the BFO's cycle, while the other was not.  That means that at any given moment, the two output sides of the transformer would be looking into very different loads -- hardly a condition conducive to balance. But I used LTSpice to look at the audio output under the two different port arrangements.  Sherwood advised looking at the output of the product detector with the BFO turned off --there should be no output with the BFO off.  And indeed, putting the IF signal into L1 and the BFO into the R1/R2 pot resulted in less of the distortion causing envelope detection.  The way the diodes were being switched didn't seem to adversely affect the balancing out of the IF signal.  I am not sure why this doesn't seem to cause trouble. 

There was, however, another problem with the use of this circuit in the Lafayette HA-600A:  port isolation.  The BFO signal was getting back into the IF signal input on L1.   I could see it on the S-meter.  This was worrisome not only because of the S-meter, but also because the same circuit was driving the receiver's AGC -- in effect, the BFO was turning the gain down.  Theoretically, this should not have been happening.  Look at the transformer.  the BFO currents going through L2 and L3 should be of opposite polarities and should be cancelling each other out in L1.  But obviously this was not happening.  Perhaps this was the result of the sequential way the diode are switching in this arrangement.   On the bench, if I put the BFO into L1, I saw very little BFO signal at the R1/R2 junction. If I put the BFO signal into the R1/R2 junction, I was a lot of BFO signal at the top of L1.  And that is what I saw on my S-meter when this circuit was used in the HA-600A. 

On the bench,  if I turned off the BFO and put an AM modulated signal into the junction of R1/R2, I can see audio getting through once the input signal reaches 1 volt peak.  I do NOT see that kind of "breakthrough" envelope detection when (with the BFO off) I put a modulated signal into L1.  So the singly balanced circuit is doing that it is supposed to do -- it is balancing out the the signal going into L1. 

So it seemed that with the singly balanced circuit I would have to choose: suffer from the poor port isolation or AM breakthrough.   Clearly it was time to go for a doubly balanced circuit.  And that is what I did. 

Finally, I took a look at another two diode detector, the Polyakov or "subharmonic" detector. This is a really interesting circuit that can teach us a lot about how mixers work.  Here you can run the local oscillator at 1/2 the signal frequency.  With two diodes back to back, the incoming signal is being sampled TWICE during each cycle of the local oscillator.  That is equivalent to having the signal sampled at twice the local oscillator frequency.   This circuit allows you to run the oscillator at a much lower frequency -- this could allow much greater oscillator stability.  In the circuit above, with both diodes connected, a 7 MHz incoming signal would produce a 2 kHz tone. 

Another big plus of this circuit comes if you take D1 out of the circuit (as shown).  In this configuration the circuit becomes a normal diode detector.  Here it will receive a signal at 3.5 MHz, converting that signal into a 1 kHz audio tone.  So you can get a direct conversion receiver for 40 and 80 meters fairly easily. 

Glowing Numerals for the Lafayette HA-600A (With Jeweled Movements)

 

I really like this receiver.  I have strong sentimental ties: it was my first SW receiver.  But the frequency readout situation was kind of rough -- depending on where you put the Main Tuning cap, your Band Spread dial could be WAY off.  

China to the rescue!  Specifically the very nice San Jian PLJ-6 frequency counter boards.  I have used these in several projects.  I like them a lot. I get mine on e-bay.  They are very cheap.  Here is the manual with specs: 

https://www.mpja.com/download/35057tebasic%20manual.pdf

As I did with my BITX20, I put mine in an Altoids-sized box.  I got to use my Goxawee rotary tool with circular metal blade to cut the rectangular hole.  Hopefully future efforts will yield neater results, but the flying sparks were fun;  they made me feel like one of those car-part  "fabricators" on cable TV. 

To tap the VFO frequency, I just put a bit of small coax at the point where the 10 pf cap from the VFO circuit enters the first mixer.  I ran this cable to the unused "Tape Recorder" jack on the back of the Lafayette -- this connects to the input of the counter.  I attached 11 volts from the power supply to an unused terminal on the accessory jack of the Lafayette -- this powers the counter.

Having a counter on the VFO proved very illuminating -- in more ways than one.  I measured the Center Frequency (CF) of my IF to be at 456 kHz.  I set the PLJ-6 to display the VFO frequency MINUS 465 kHz.   For AM broadcast signals, this worked fine:  I'd tune the signal for peak S-meter reading.  This meant that the carried was right at the CF.  

For SSB, things were a bit different.  I set the BFO knob  to be RIGHT AT 465 kHz when the dot is in the center position.  With the BFO there, I could tune in SSB signals.  The suppressed carrier would be right at the center of the IF passband, with the audio information above or below the suppressed  carrier frequency.  But it didn't sound good this way -- it sounded better if I would tune an LSB signal 2 kHz down from the center, then adjust the BFO down about 2 kHz.  This put most of the the audio in the peak portion of the IF filter(s) curve.  Doing it this way means that I have to remember that the number displayed on the PLJ-6 is 2 kHz down from the actual suppressed carrier frequency of the transmitting station.  I can live with that.  

I am going to leave the Lafayette on the corner of my workbench so that I can easily tune in hams  and SW broadcast stations.  Having modified the product detector and added the digital frequency readout makes listening to this receiver even more pleasing.  The jeweled movements are as smooth as ever. 

So 2021 is off to a good start on my workbench.  HNY to all!  

So Many Wonderful Things on W7ZOI's Site

 

There he is.  Wes Hayward, W7ZOI in 1957.  I had never seen this picture before.  I found it on Wes's recently updated "shackviews" web page: http://w7zoi.net/shackviews.html . 

There are so  many treasures on that page, and on all the other portions of Wes's site.

Some highlights for me: 

-- Wes's description of the station in the above picture. 

-- On his page about Doug DeMaw, Wes mentions that after Doug edited Wes's 1968 article about direct conversion receivers, Doug built some himself, experimenting with different product detector circuits. Having used Doug's mixer circuit in many of my rigs, and having recently experimented with different product detectors for my HA-600A, I kind of felt like Doug was watching over my shoulder, guiding me along as I experimented. 

-- Wes's use of a digital Rigol oscilloscope.  Makes me feel better about giving up on my Tek 465. 

-- The page about Farhan's visit to Wes, and the awesome gathering of homebrew Titans that ensued... 

-- Wes's meeting with Chuck Adams.  

Thanks Wes.  Happy New Year and best of luck in 2021!  

SolderSmoke Podcast #227: Solar System, SDR, Simple SSB, HA-600A, BITX17, Nesting Moxons? Mailbag

SolderSmoke Podcast #227 is available: 

http://soldersmoke.com/soldersmoke227.mp3

Travelogue

Mars is moving away.  Jupiter and Saturn close in the sky.  And the Sun is back in action – Cycle 25 is underway.  Also, the earliest sunset is behind us.  Brighter days are ahead.

Book Review:  “Conquering the Electron”   With a quote from Nikola Tesla. 

No real travel for us:   Hunkered down.  Lots of COVID cases around us.  Friends, relatives, neighbors.  Be careful.  You don’t want to be make it through 10 months of pandemic only to get sick at the very end.  SITS: Stay In The Shack. 

Pete's Bench and Tech Adventures:  

 Backpack SDR  keithsdr@groups.io

 Hermes Lite 2

 Coaching SSB builders

 G-QRP talk  

 A new source for 9 MHz crystal filters

 Bill's Bench: 

Fixing the HA-600A Product Detector.  Sherwood article advice. Diode Ring wins the day.  Fixing a scratchy variable capacitor.  Studying simple two diode singly balanced detectors.  Polyakov.  Getting San Jian frequency counter for it.

 

Fixing up the 17 meter BITX.  Expanding the VXO coverage.  Using it with NA5B's KiwiSDR. 

Resurrecting the 17 meter Moxon.  But WHY can't I nest the 17 meter Moxon inside a 20 meter Moxon?  They do it with Hex beams.  Why so hard with Moxons? DK7ZB has a design, but I've often heard that this combo is problematic.  Any thoughts?   I could just buy a 20/17 Hex-beam but this seems kind of heretical for a HB station.

Suddenly getting RFI on 40 meters.  Every 50-60 Hz. Please tell me what you think this is (I played a recording).  

MAILBAG:  

Dean KK4DAS’s Furlough 40/20

Adam N0ZIB HB DC TCVR

Tony G4WIF  G-QRP Vids.  Video of George Dobbs. 

Grayson KJ7UM Collecting Radioactive OA2s. Why?

Pete found W6BLZ Articles

Rogier KJ6ETL PA1ZZ lost his dog.  And we lost ours. 

Steve Silverman KB3SII -- a nice old variable capacitor from Chelsea Radio Company. 

Dave K8WPE thinks we already have a cult following.

Dan W4ERF paralleling amps to improve SNR. 

Jim W8NSA -- An old friend. 

Pete Eaton   WB9FLW    The Arecibo collapse 

John WB4GTW old friend... friend of: 

Taylor N4TD HB2HB  

And finally, we got lots of mail about our editorial.   No surprise: Half supportive, half opposed.  Obviously everyone is entitled to their opinion.  And we are free to express ours.  It’s a free country, and we want it to stay that way. That is why we spoke out.

Yesterday the Electoral College voted, finalizing the results.  All Americans should be proud that the U.S. was able to carry out a free and fair national election with record turn out under difficult circumstances. And all loyal Americans should accept the results. That’s just the way it works in a democracy.

We are glad we said what we said. It would have been easier and more pleasant to just bury our heads in the sand and say nothing.  But this was a critically important election and we felt obligated as Americans to speak out.  We'd do it again. And in fact we reserve the right to speak out again if a similarly important issue arises.  

Wrapping up the HA-600A Product Detector Project -- Let's Call Them "Crossed Diode Mixers" NOT "Diode Rings"

This has been a lot of fun and very educational.   The problem I discovered in the Lafayette HA-600A product detector caused me to take a new look at how diode detectors really work.  It also spurred me to make more use of LTSpice.  

In the end, I went with a diode ring mixer. Part of this decision was just my amazement at how four diodes and a couple of transformers can manage to multiply an incoming signal by 1 and -1, and how this multiplication allows us to pull audio out of the mess. 

But another part of the decision was port isolation: the diode ring mixer with four diodes and two transformers does keep the BFO signal from making its way back to into the IF chain.  This helps prevent the BFO signal from activating the AGC circuitry, and from messing up the S-meter readings. LTSpice helped me confirm that this improvement was happening:  in LTSpice I could look at how much BFO energy was making its way back to the IF input port on the diode ring mixer.  LTSpice predicted very little, and this was confirmed in the real world circuit. (I will do another post on port isolation in simpler, singly balanced diode mixers.)  

At first I did have to overcome some problems with the diode ring circuit.  Mine seemed to perform poorly with strong signals: I'd hear some of the "simultaneous envelope and product detection" that started me down this path.  I also noticed that with the diode ring, in the AM mode the receiver seemed to be less sensitive -- it was as if the product detector circuit was loading down the AM detector.  

One of the commenters -- Christian -- suggested putting some resistance into the input of the diode ring circuit.  I put a 150 ohm pot across the input, after the blocking capacitor. The top of the pot goes to the capacitor, the bottom to ground and the wiper to the input of L1 in the diode ring circuit (you can see the circuit in the diagram above).  With this pot I could set the input level such that even the strongest input signals did not cause the envelope detection that I'd heard earlier.  Watching these input signals on the 'scope, I think these problems arose when the IF signals rose above .7 volts and started turning on the diodes.  Only the BFO signal should have been doing that.  The pot eliminated this problem.   The pot also seemed to solve the problem of the loading down of the AM detector.  

With the pot, signals sounded much better, but I thought there was still room for improvement.  I thought I could hear a bit of RF in the audio output.  Perhaps some of the 455 kHz signal was making it into the AF amplifiers.   I looked at the circuit that Wes Hayward had used after the SBL-1 that he used as product detector in his Progressive Receiver.  It was very simple:  a .01 uF cap and 50 ohm resistor to ground followed by an RF choke.  I can't be sure, but this seemed to help, and the SSB now sounds great. 

A BETTER NAME? 

One suggestion:  We should stop calling the diode ring a diode ring.  I think "crossed diode mixer" or something like that is more descriptive.  This circuit works not because the diodes are in a ring, but because two of them are "crossed."   From now on I intend to BUILD this circuit with this crossed parts placement -- this makes it easier to see how the circuit works, how it manages to multiply by -1, and to avoid putting any of the diodes in backwards.

I prefer the bottom diagram

A KNOWN PROBLEM? 

I'm left wondering if the engineers who designed the HA-600A were aware of the shortcomings of the product detector.  It is really strange that my receivers lacks a 12V line from the function switch to the product detector. And it is weirder still that the detector works (poorly) even with no power to the transistor.  What happened there?  

When you look at the HA-600A manual, you can see a hint that maybe they knew there was a problem.  For CW and SSB, the manual recommends leaving the AF control at the quarter or halfway point, then controlling loudness with the RF gain control.  This would have the effect of throttling back the RF gain (and the potential for product detector overload) when strong signals appear.  MGC in addition to the AGC.  Any memories or insights on this would be appreciated. 

Diode Ring Magic

 

I continue to work on the product detector of my Lafayette HA-600A.   This work has caused me to brush up on my understanding of how mixers really work.   

I think one of the most interesting mixer circuits is the diode ring.  With just four diodes and one or two transformers, this device manages to take an incoming signal and multiply it by either 1 or -1 depending on the polarity of the local oscillator signal.  That is pretty amazing.  

Alan Wolke W2AEW did an excellent video on this: https://www.youtube.com/watch?v=junuEwmQVQ8

Inspired by Alan, I took my most recent homebrew diode ring mixer (with transformers from Farhan, diodes from Jim W8NSA, and a PC board base from the CNC mill of Pete N6QW) and hooked it up to two signal generators and an oscilloscope.   I had the local oscillator at 10 MHz and the signal oscillator at 7 MHz.   You can see my results in the pictures (above and at the end).  You can see the resulting difference frequency (3 MHz) in the broad up and down pattern.  And you can see the sum frequency (17 MHz) signal in the faster oscillations.  All you would need is some filtering to separate them out.  

I really like the RSGB Handbook diagram (above).  I think the bottom schematic with its crossed diodes really explains how the phase reversal takes place:  when the LO turns on D1 and D3 (the horizontal ones), multiplication by 1 takes place.  But when the LO turns on D2 and D4 (the crossed  diodes), up goes to down and down to up, creating phase reversal, or, in math terms, multiplication by -1.  

At a more basic level, mixing takes place whenever -- in a non-linear circuit -- one signal is controlling the gain or attenuation experienced by the other signal. A complex waveform results, a waveform that contains sum and difference products.  A circuit like the diode ring, that alternately multiplies by 1 and -1, is non-linear in the extreme, and the multiplication is controlled by the LO.  The results can be seen in the diagram's complex waveforms, on Alan's Tek 'scope, and on my Rigol.  And in those complex waveforms you can SEE the sum and difference frequencies. That is really cool. 

 

A Diode Ring Product Detector for the HA-600A? Problems.

Pete advised me to try this a week or so ago, but it took me a while to follow through and try it out.  

I got the two diode, one transformer product detector working well, but with it a new problem arose: 455 kHz energy from the BFO was leaking past the product detector back into the S-meter/AGC circuitry.  This showed up in the form of a constant S-3 reading when I switched to SSB/CW.  This was annoying. 

I figured the problem was that the only signal really being balanced out was the IF signal going into L1 of the product detector.  I took another shot at putting the BFO signal into this port, with the IF signal going into the unbalanced potentiometer port.   This did indeed take care of the BFO leakage S-meter problem, but once again the SSB did not sound great -- I think the old problem of simultaneous envelope and product detection returned.  

This was obviously a port isolation problem.  I remembered that the diode ring "doubly balanced" configuration has much better port isolation.  So on Sunday morning I built one, first in LTSpice and then on the bench.  

For the bench model I used some PC board pads out of Pete Juliano's $250,000 CNC machine.  For the toroids I used two trifilar coils wound by Farhan's dedicated staff in Hyderabad.  The diodes were sent to me by Jim W8NSA.  So there was lots of soul in this new machine. 

The circuit worked in LT Spice and at worked well when tested on my bench with my FeelTech (for the BFO) and HP8640B (for the IF signal) sig gens with my Rigol 'scope watching for the audio out.  

But I ran into some problems when I popped the new board in there in place of the old product detector:  The 455 kc BFO leakage problem is gone and the S-meter is where it should be, but...

-- I'm seeing a return of the old simultaneous envelope and product detection problem.  SSB was sounding scratchy again and indeed, when I removed the BFO signal from the diode ring circuit I could hear SSB signals making it into the audio amplifiers.  These signals sounded just like AM signals as heard through an envelope detector without a BFO. 

-- The diode ring circuit also had a very bad effect on how the HA-600A worked in AM mode.  It seemed like the new circuit was loading down the diode AM demodulator.   SW broadcast signals sounded awful in the AM mode until I disconnected the IF input to the diode ring circuit (this input is NOT switched -- it is always connected, even in the AM mode). 

So, for now, am back to using the two-diode, single transformer, singly balanced product detector with IF signal going to the balanced (L1) port and the BFO going in through the wiper of the 100 ohm pot.  

Any suggestions on how to overcome the problems with the diode ring circuit?  

How Does My Singly Balanced, Two-Diode, Single Transformer Product Detector Really Work?

 

As young James Clerk Maxwell used to say, "What's the go of it?"  and "What's the particular go of it?"

I studied this circuit carefully when I was using it as a balanced modulator in my DSB rigs.  I wrote up my conclusions in my book "SolderSmoke -- Global Adventures in Wireless Electronics." 

BALANCED MODULATOR CONFIGURATION: 

When I was using it as a balanced modulator, I had the RF "carrier" signal going into L1. This RF signal was 7 dbm, enough to switch the diodes on at voltage peaks.  With the "center tap" of L2/L3 grounded for RF, this meant that when the "top" of L2 is negative, the "bottom"  of L3 is positive.  In this situation BOTH D1 and D2 will turn on and conduct. 

When the top of L2 is positive, the bottom of L3 is negative and neither of the diodes is on.  Neither conducts. 

So we have the RF signal turning the diodes on and off at the frequency of the RF signal.  

Audio from the microphone and mic amplifier is sent into the center tap connecting L2 and L3.  The level of this audio is kept low, below the point where is could turn on the diodes.  The center tap IS grounded for RF by the .1uF capacitor, but it is NOT grounded for AF.  That is key to understanding this circuit. 

In essence by turning the two diodes on and off at the rate of the RF signal, the audio signal is facing severe non-linearity through the diodes.  We could say it is alternately being multiplied by 1 and 0.  This non-linearity is what is required for mixing.  We therefor get sum and difference products:  Sidebands.  At this point, Double Sideband.  

The way the transformer is set up means the RF carrier signal is balanced out:  Even when the two diodes conduct, the top of R1 and the bottom of R2 are of equal and opposite polarity, so there is no carrier signal at the junction of R1 and R2 (they are actually a 100 ohm variable resistor that can be adjusted to make SURE they balance out).  So the carrier is suppressed and all that remains are the sidebands:  Suppressed Carrier Double Sideband. 

PRODUCT DETECTOR CONFIGURATION:

What happens when we use this circuit as a product detector in a receiver? Let's assume we are working with a 455 kc IF.   If you run a 454 kc 7 dbm BFO signal into L1, it will turn the diodes on and off as described above.  But you will NOT be able to put the 455 kc IF signal into the center tap of L2/L3 -- that center tap is GROUNDED for 455 kc.   So you will have to run your IF signal into the resistors, and take the audio output from the center tap of L2/L3.   This works.   I tried it in my HA-600A.  But there is a problem: Envelope detection.  

In this arrangement, we are balancing out NOT the 455 kc IF signal, but instead we are balancing out the BFO.  We don't really NEED to balance out the BFO -- it can easily be knocked down in the audio amplifiers, and IT is not responsible for the problematic envelope detection.  We DO need to balance out the IF signal, because if that gets through we can get simultaneous "envelope detection" and product detection.   And believe me,  that does not sound good.

So I tried putting the IF signal into L1, and the BFO signal into the resistors (as shown above).  I took the audio  from the junction of L2/L3.  This seemed work better, with envelope detection greatly reduced. 

BUT WHAT'S THE GO OF IT? 

But how is this circuit mixing in this configuration?   The strong BFO signal is still controlling the diodes, BUT, with the BFO signal coming in through the resistors,  when the top of R1 is positive the bottom of R2 is ALSO positive.  In this situation D1 will conduct but D2 will not.  The IF signal is facing a big non-linearity. This will result in sum and difference frequencies.  The difference frequency will be audio.  But with D1 and D2 turning on and off in a very different way than we saw in the balanced modulator, how does the mixing happen?  

I think the answer comes from the summer 1999 issue of SPRAT, the amazing journal of the G-QRP club.  Leon Williams, VK2DOB wrote an article entitled "CMOS Mixer Experiments."  

Here is Leon's 74HC4066 circuit: 

I think those two gates (3,4,5 and 1,2, 13) are the functional equivalent equivalent of the two diodes in our product detector. In Leon's scheme the VFO is supplying signals of opposite polarity.  Ours is providing only one signal, but the fact that the diodes are reversed means that they act just like the gates in Leon's circuit.  The transformer is almost identical to the one we use in the product detector. 

Let's look at the output from Leon's circuit: 

"VFO A" going high is the equivalent of the BFO going to its positive peak and D1 conducting. 

"VFO B" going high is the equivalent of the BFO signal to its negative peak and D2 conducting. 

Take a ruler, place it vertically across the waveforms and follow the progress at the output as the two signals (RF A and RF B) are alternately let through the gates (or the diodes).  You can see the complex wave form that results.  The dashed line marked Audio Output shows the difference frequency -- the audio.  That is what we sent to to the AF amplifiers. 

One concern remains:   

What happens when the 455 kc IF signal getting to L1 get so strong that IT also starts to turn the diodes on and off?   I think this will result in distortion, and we can see this in LT Spice.  

Here is the output waveform when the If signal at L1 is kept below the level that would turn on the diodes: 

Here you can see it with a much stronger IF signal:  

The output waveform becomes more of a sawtooth. 

How can I prevent this from happening?   I know AGC should help, but the AGC in this receiver doesn't seem to sufficiently knock down very strong incoming signals. 

Does my analysis of these circuits sound right? 

Improving the Product Detector in the Lafayette HA-600A

Diode product detector on the left, BFO amp in the right

As noted in an earlier blog post, I didn't like the sound of SSB and CW when using the product detector in my Lafayette HA-600A.  It just did not sound right.  The receiver sounded fine on AM with the diode detector.  But when I switched in the product detector, it sounded bad.  The BFO was fine.  The problem was there even when I used an external BFO.  And SSB sounded great when I just coupled some BFO energy into the IF chain and used the diode detector to listen to SSB.  My suspicions were focusing on the very simple BJT product detector. 

Steve N8NM built the HA-600A product detector both in LTSpice and in the real world.  It worked fine in both versions.  Steve even put the product detector into his S-38 receiver -- he reported it worked well there.  

I too built the thing in LTSpice.  Then I went and rebuilt the circuit on a piece of PC board.  I connected the new circuit to the HA-600A, using my external FeelTech sig generator as the BFO.  IT STILL SOUNDED BAD ON SSB.  

At this point I started Googling through the literature.  I found a promising article by Robert Sherwood in December 1977 issue of Ham Radio magazine entitled "Present Day Receivers -- Problems and Cures." Sherwood wrote: 

"Another area that could use additional work is the product detector.  As the name implies, its output should be the product of the two input signals. If BFO injection is removed, output should go to zero. If this is not the case, as in the Heath HW series, envelope detection is also occurring, which causes audio distortion." 

I checked my circuit.  When I removed the BFO signal from the product detector, envelope detection continued.  In fact, with the receiver in SSB mode, and with the BFO disconnected, I could listen to the music of WRMI shortwave.  It seemed that Sherwood was explaining well the problem I was having: Simultaneous envelope and product detection was making SSB sound very bad in my receiver.   What I was hearing just seemed to SOUND like what you'd get with a mixture of product and envelope detection: "scratchy" sounding SSB.  This also seemed to explain why SSB would sound fine when using the diode detector with loosely coupled BFO energy -- in that case it would be envelope detection only, with no ugly mixture of both kinds of detection.

So I built a better detector.  I had had great luck with the two diode one trifilar transformer singly balanced design used by both Doug DeMaw and Ashhar Farhan. I built the circuit using one of the trifilar toroids given to me by Farhan, and connected it in place of the original BJT product detector.  With the FeelTech Sig Gen as BFO, I got good results -- most of the signal disappeared with I disconnected the BFO.  Looking at the circuit, I realized that I was balancing out not the IF signal but instead the BFO signal.  To minimize envelope detection I needed to put the IF signal on the balanced input of the product detector (to L1 in the diagram above).  When I did this, envelope detection seemed to disappear completely and the receiver went silent when I disconnected the BFO.  

Finally, I needed to find a way to use the BFO in the HA-600A with the new product detector.  Obviously I needed more BFO signal -- I needed about 7 dbm, enough to turn on the diodes.  I converted the outboard product detector board into a simple amplifier and put it between the HA-600A BFO and the BFO input port of the new product detector.   This works fine. 

A few issues remain: 

1) The output from the HA-600A BFO through the above BFO amp (and across the 50 ohm resistor) is NOT a pretty 455 kc sine wave.  But the peaks of the distorted wave appear to be enough to turn on the diodes, and when I look at the voltages across each diode (on my two channel 'scope) I see mirror images -- one is on when the other is off.   Is this good enough? 

2) Moving the BFO input from L1 to the junction of the two 50 ohm resistors (that is actually a 100 ohm pot) has big implications for how this mixer works.  With the BFO energy going through the toroid, BOTH diodes are being alternately turned on and turned off.  But both are on, and then BOTH are off.  With the BFO energy going in through the other side, one diode turns on when the other is off.  I think the mixing result is the same, with AF coming out of the output port, but the way the mixer works in this configuration is very different. Does this sound right? 

Too Simple? Deficiency of the Lafayette HA-600A Product Detector?

 

I've been having a lot of fun with the Lafayette HA-600A receiver that I picked up earlier this month.  Adding to the mirth, I noticed that on SSB, the signals sound a bit scratchy, a bit distorted, not-quite-right. (I'm not being facetious;  this is an interesting problem and it might give me a chance to actually improve a piece of gear that I  -- as a teenager -- had been afraid to work on.) 

Before digging into the circuitry, I engaged in some front panel troubleshooting:  I switched to AM and tuned in a strong local AM broadcast signal.  It sounded great -- it had no sign of the distortion I was hearing on SSB.   This was an important hint -- the only difference between the circuitry used on AM and the circuitry used on SSB is the detector and the BFO.  In the AM mode a simple diode detector is used.  In SSB a product detector and BFO is used.  The BFO sounded fine and looked good on the scope. This caused me to focus on the product detector as the culprit. 

Check out the schematic above.  Tr-5 is the product detector.  It is really, really simple.  (See Einstein quote below.)  It is a single-transistor mixer with BFO energy going into the base and IF energy going into the emitter.  Output is taken from the collector and sent to the audio amplifiers. (A complete schematic for the receiver can be seen here: https://nvhrbiblio.nl/schema/Lafayette_HA600A.pdf )

I had never before seen a product detector like this.  One such detector is described in Experimental Methods for RF Design (page 5.3) but the authors devoted just one paragraph to the circuity, noting that, "We have not performed careful measurement on this mixer."  The lack of enthusiasm is palpable, and probably justified.  

A Google search shows there is not a lot of literature on single BJT product detectors.  There is a good 1968 article in Ham Radio Magazine:   http://marc.retronik.fr/AmateurRadio/SSB/Single-Sideband_Detectors_%5BHAM-Radio_1968_8p%5D.pdf      It describes a somewhat different circuit used in the Gonset Sidewinder.  The author notes that this circuit has "not been popular." 

To test my suspicion that the product detector is the problem,  I set up a little experiment.  I loosely coupled the output of a signal generator to the IF circuitry of the HA-600A.  I put the sign gen exactly on the frequency of the BFO.  Then, I switched the receiver to AM, turning off the BFO and putting the AM diode detector to work.  I was able to tune in the SSB signals without the kind of distortion I had heard when using the product detector.   

So what do you folks think?    Is the product detector the culprit?  Or could the problem be in the AGC?  Should I start plotting a change in the detector circuitry?  Might a diode ring work better?