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Tuesday, September 13, 2022

Great Technical Info and Tribal Knowledge from GQRP

Thanks to Tony Fishpool G4WIF for sending us this link.  

https://www.gqrp.com/tech.htm

There is a lot of great tech info and Tribal Knowledge on the GQRP page.  This is all related to our discussion of how to set up an electronic workbench or workshop. 

Thanks Tony and thanks to GQRP. 

Monday, September 12, 2022

Workbench and Workshop Tips -- Please Put Suggestions in the Comments

During a recent visit to Barnes and Noble I picked up Adam Savage's book (please use the Amazon link in the righthand column) about Making and workshops.  Adam's book reminded me of the importance of giving thought to the organization and set-up of your workbench or workshop.  I found more tips on YouTube: 

Wow,  watch the KatVoltage video (above).  Unlike the person in a recent unfortunate advertisement, Kat clearly knows which end of the soldering iron to grab.   She is setting up a good workshop -- you can tell from how she is organizing the bench.   I wish her a lot of luck. htt(s://www.youtube.com/watch?v=1NcVzTu7TbE&t=54s

Andreas (the guy with the white glove and the Swiss accent) has some good ideas:https://www.youtube.com/watch?v=inW57njiq1A

The EEVblog guy has a good guide to the basic stuff that you need to build an electronics workshop.  It is a bit dated (2011) but the guidance is still very good (I wouldn't go with the homebrew or kit-built power supplies): https://www.youtube.com/watch?v=R_PbjbRaO2E 

Van Neistat has a very good Top Ten List of things NOT TO DO in a workshop. NO FLATHEAD SCREWS.  I'm with you Van.  NO HOARDING.  etc. https://www.youtube.com/watch?v=3bAZQ9nWybM&ab_channel=VanNeistat  Paul VK3HN suggests we develop a similar list for ham radio homebrewers.  Please put your suggestions in the comment section below. 

Sunday, September 11, 2022

An Especially Good (Old) SolderSmoke Podcast


February 22, 2008    
-- We were in Rome.  
-- I read a 1931 QST ad sent to me by my fellow "Hambassador" David Cowhig, WA1LBP; David was in Okinawa when he sent it. 
-- I describe Wes Hayward's comments about Pat Hawker, G3VA. 
-- I talk about getting on the air with my HW-8 (after fixing it!), re-tubing my Drake 2-B, and putting up a 30AWG antenna in Rome. 
-- I describe meeting up with Roman hams (including amplifier manufacturer I0ZY!) and visiting the local radio club.
-- The Science Museum in Florence, Italy. 
-- DSB from Rome with my NE602 rig. 
-- Tony Fishpool and Graham Firth's Test Gear book. 
-- An important corollary to Murphy's Law. 
-- Listening to SolderSmoke from safari, under the Southern Cross in South Africa. 
-- Ron Sparks calls in from Dubai. 

You can put on a playlist of all the SolderSmoke podcasts here: 

Saturday, September 10, 2022

The Cure for Frequency "Bunching Up" in Analog LC VFOs -- It Is Not So Simple. But we have a good calculator. Comments sought!

Bob's calculator shows good tuning linearity with an ordinary SLC capacitor 

One of the complaints about analog LC VFOs is that they have non-linear tuning -- when you turn the dial (usually attached to a variable capacitor) the space between frequencies is NOT constant.  This is especially apparent at the high end of the frequency scale where frequencies (and stations) appear to be severely bunched together, making tuning difficult.  This problem contributes to the defection of some great homebrewers:  They give up on LC VFOs and they switch to digital VFOs.  Sad. 

But there is hope:  Not all LC VFOs tune this way.  Even on rigs from "back in the day," back when the Si5351 hadn't even been thought of,  some LC VFO rigs tuned linearly.  My beloved Drake 2-B and my almost equally beloved HT-37 are good examples.  How did they do this?  How did they escape the dreaded "bunching up?"  

For a while, I thought that it might have had to do with the use of the series tuned Clapp circuit.  But on further noodling, this didn't seem to make much sense. 

Then -- like others -- I thought that it  must be caused by the adroit use of special capacitors. You see, in ordinary variable capacitors when you turn the dial, the capacitance increases linearly.  But in the LC circuit, frequency changes as the inverse of the square of the capacitance. Thus the bunching up. So the solution must come from the use of the special capacitors that compensate for this, that -- because of the shape of their plates --  produce linear tuning.  With these variable caps, frequencies on the dial are spaced out nicely, there is no bunching up. Great right?  

From Terman, Radio Engineers Handbook, 1943, page 123

Over the years, many hams have jumped to the conclusion that rigs with good tuning linearity MUST be using these special caps. For example, in 2013 a ham posted in the Antique Radio forum this message: 

There are three types of open, variable plate caps;
SLC= straight line capacitance where the capacitance varies linearly,
these are the most common and have half-circle plates
SLF= straight line frequency where the plates are tapered to allow
for linear tuning of the frequency
SLW= straight line wavelength, you get the idea...

SLF and SLW caps have oblong plates.

The effect on tuning a receiver can be dramatic. One example is the
Hammarlund SP series of receivers where the ham bands are very
compressed at one end of the tuning range. They used SLC caps
in the VFO. On the other hand rigs like the Kenwood TS-520
and FT-101 series have linear tuning across each band. These use
SLF variable caps. Most old 1920's battery radios used SLW
where stations were identified by their wavelength.

Well, not really.  

-- I now have several VFOs from the extremely linear-tuning FT-101.  But when you open them up to look at the tuning capacitor, it is NOT a Straight Line Frequency capacitor.  

-- Many of us over the years have built VFOs that are quite linear in their tuning without resort to these special capacitors -- we did it with ordinary Straight Line Capacitance caps.

-- When you look at the "How to build VFO" literature in the ham radio books, you see a lot of good recommendations about using solid, brass-vaned caps with ball bearings at either end.  But never do you see circuits that require the use of SLF or SLH capacitors. If they were the key to tuning linearity, we'd see them mentioned in the literature. But we don't.   

So where does the linearity -- or bunching up -- come from?  

The answer comes to us from a really neat calculator from Bob's Electron Bunker: 

http://electronbunker.ca/eb/BandspreadCalc.html

This calculator allows you to select your frequency range, and the tuning range of your variable cap. It then displays for you what the tuning range will look like on your dial.  You can see if there will be bunching up, or if the frequencies will be nicely spread out.  And -- and this is the really cool part -- you can then specify if your capacitor is SLF, SLW, SLC or Midline-Centerline.  This really illustrates the effect of the different capacitor types. 

I used Bob's calculators to do some experiments with various types of capacitors, various frequency ranges, and various combinations of trimmers and padders.   You can see what I did here: 

http://soldersmoke.com/VariableCapsSLCSLF.pdf

One important thing to keep in mind:  The SLF caps were made for AM broadcast receivers that were tuning from 540 to 1600 kc.  That is a 3:1 tuning range.  Most of the time in HF ham radio, we are tuning across a much smaller range, say from 5 MHz to 5.5 MHz.   That is a 1.1:1 tuning range. In those cases where we ARE tuning across a wide tuning range -- for example with a receiver covering 3-9 MHz, the SLF cap can help prevent the bunching up. 

But we can have fairly good linear tuning without resort to SLF caps.  Bob and his calculator point out that by narrowing the frequency range of interest, and by using either smaller range caps (ordinary SLC caps), or SLC caps with trimmers and padders, we can achieve tuning linearity.  And sometimes, when you have achieved this nice tuning linearity with a plain SLC cap, putting a fancy SLF cap makes tuning linearity worse. 

One piece of VFO tribal wisdom that is confirmed by all this:  It is better to use a smaller variable cap with a maximum capacity of about 30 picofarads. 

I think we should spend as much time focusing on VFO tuning linearity as we do on VFO frequency stability.  Bob told me that in the old days, the calculations for various tuning linearity scenarios were difficult.  But now we have Bob's calculator.  When building a VFO, just use Bob's calculator, plugging in the numbers to get a preview of what your tuning linearity will be like. If it is bunched up, you can play with the trimmer and padder values to achieve the tuning linearity you desire.   


Thanks to Bob of Bob's Electron Bunker for this great calculator. 

You can see another discussion of "bunched-up" tuning in the comments section of this article: https://www.nutsvolts.com/?/magazine/article/may2015_Whipple

What do you folks think of this?   Please put comments below. 

Thursday, September 8, 2022

Another Free Book: Contra Cross

 

The free Kindle offer is now on!  

Bezos is letting me give this one away for five days:  September 9, 2022  12 am PDT to September 13 2022 11:59 PDT.   So go ahead and put it in your Kindle.  It is not about radio, but I think many SolderSmoke fans will like it.  

Download it here: 

Please spread the word and -- if you like -- write a review. 

Wednesday, September 7, 2022

Building a Workshop (or a Shack) in a Crawl Space


At first, this video made me think of Michael AA1TJ and his underground Hobbit Hole workshop.  Then I started thinking about my own crawlspace -- it looks remarkably similar to the one in this video.  Hmmm...  But no, I think I will stay above ground. 

One thing that would DEFINITLY not work for us would be the flooring that kind of eats small parts that get dropped.  I would all soon have large numbers of small parts under those mats.  This would drive me nuts.  

But lots of good ideas from Australia in this video.  

Tuesday, September 6, 2022

Michael AG5VG Builds a Sub-Harmonic Receiver and Moves it to Higher Bands


Michael AG5VG built a Sub-Harmonic Direct Conversion receiver.   But then he took it a step further and moved it up from the 80/40 meter version that I had built, and used the same concept to run it on 20 meters using an oscillator on 40 meters (after some re-winding of the front-end coils).   Using a station from Puerto Rico transmitting on 20 meters as an example, he starts out showing how well the receiver works in sub-harmonic mode (with the oscillator on 40), then quickly switches to normal Direct Conversion mode with the oscillator also on 20 (but using only one diode as the detector) -- he can still hear the Puerto Rican station in that mode.  Very cool.  

Good Evening Bill,

I built the Polykov and I attached a picture of it. I also used Pete's pre audio driver circuit from his jessystems.com site. Then I used an lm386 as the main audio driver. I could hear ft8 on the 40m band. Then I hooked the output of my lm386 circuit to a conventional set of computer speakers to really hear it. I am currently using an indoor wire antenna along the ground so it's certainly not optimal. Very fun build and I'll be learning more about it. When I have a better antenna system I'll hook it all up and send a video of it.

73s
MIchael
AG5VG


Bill,

I am just using a standard signal generator at 1 vpp output. The volume gets louder with every 100 millivolt I go up, but so does the noise. 0.8vpp was a little low for me so I bumped it up a bit.

The indoor antenna actually did surprising well but I'm looking forward to putting a wire up into a tree I have here. I just recently moved so I have to setup my outside antenna. I live in the San Antonio, TX area. 

I am currently using three stages of audio amplification to be able to really hear it. 1st stage is Pete's pre audio driver, then an lm386, then a standard set of computer speakers. 

I did plenty of playing around with it last night and the doubling function is so cool how it works. When I was around 3.538 MHz, with the variable cap tuned for the 7Mhz area, I was actually listening to 7.76Mhz, the FT8 frequency for 40 meters. I agree with You and Pete in a podcast you did a bit ago, that FT8 is great for seeing if the band is open and checking receivers with! 

The next project is the art of the 3.5 - 4Mhz analog VFO and use it with the Polykov. I am very dependent on the Arduino/Si5351 pair as the code is available and easy to hook up.

Will keep you both updated. 

73s
Michael
AG5VG

Two more videos from Michael: 

Testing

Operation
    
I think this is a great example of good experimenting.  Michael took the concept, made some mods,  and put the device on another band.  FB.  

Monday, September 5, 2022

Why Do Some VFOs Tune More Linearly Than Others?

This has been one of the major complaints about our beloved analog LC VFOs:   The frequency tuning on these circuits is often not linear.  For given amount of VFO frequency dial turn you can get vastly different changes in frequency.  At one end of the tuning range the frequencies are nicely spaced and tuning is easy.  But at the other end of the tuning range all of the frequencies are bunched together.  This is one of the problems that leads some homebrewers to defect to the sad land of "digital VFOs." 

But wait.  It appears that the old designers found a solution to this problem.  Just look at the tuning dial of my HT-37.  The frequencies are all spaced out evenly.  How did they do that? 

I had been thinking that this success may have resulted from Hallicrafters' engineers using the series-tuned Clapp circuit.  Here the main frequency determining element is a series-tuned LC circuit and not the parallel tuned LC circuit that we see in the more commonly used Colpitts circuit.  

But hold on -- how could that be?  The frequency bunching problem that we attributed to the Colpitts circuit must also exist in the Clapp, right?  I went back to SSDRA where there was a good discussion of Colpitts and Clapp VFOs.  The advantage of the Clapp was said to be in its use of a larger value coil which helped minimize the effects of stray inductances.  But there was no mention of the Clapp offering improved linearity in tuning.  

I have in front of me two transceivers:  The Mythbuster uses a 9 MHz Clapp circuit (see below).  The 17-12 rig uses a Colpitts Circuit.  I checked the tuning linearity of both.  Both appeared quite linear in tuning, with no real difference between the two.  

Then I looked at the tuning capacitor in the Mythbuster 17-12 rig.  It came out of an old Hallicrafters transmitter, probably the HT-44.  I looked closely at the stator and the rotor plates.  Both are curved.  I'm guessing that this may yield a more constant change in capacitance for a given movement of the main tuning dial.  

Next I opened up the VFO on the Mythbuster.  (It is the VFO from an old Yaesu FT-101.)  I couldn't see the stators very well but it appears that their shape is different from the square shape we often see in variable capacitors.  Could it be that this variable capacitor was also made to provide linear tuning?  

Back in 2013 Norm Johnson wrote about all this in the Antique Radios.com forum: 

A capacitor that has uniform increase in capacitance with rotation will have the stations at the high end of the band squeezed together. Another type known as the straight-line frequency variable capacitor has, as you might guess, a characteristic that gives even spacing of frequencies with shaft rotation. These were popular in the 1920's but weren't very good for superhets where you needed to have a dual section capacitor that would tune both the RF and local oscillator, and have them track each other properly. The midline variable capacitor is more compatible with a superhet, and easier to make both sections track properly. This is the type that you see in most receivers from the late 1930's to the end of the tube era. They don't have quite the equal spacing between stations across the band that the old straight-line frequency caps had, but they're much better than the variables that change capacitance linearly with rotation.

I wrote an online calculator that helps in the design of the tuning. It shows what frequency range you'll get with a specific type of variable capacitor, including the effects of padder and trimmer capacitors. It also displays a dial scale that shows how the frequencies are lined up accross the dial.
http://electronbunker.ca/eb/BandspreadCalc.html

Steve W6SSP also provided some really good info back in 2013: 

There are three types of open, variable plate caps;
SLC= straight line capacitance where the capacitance varies linearly,
these are the most common and have half-circle plates
SLF= straight line frequency where the plates are tapered to allow
for linear tuning of the frequency
SLW= straight line wavelength, you get the idea...

SLF and SLW caps have oblong plates.

The effect on tuning a receiver can be dramatic. One example is the
Hammarlund SP series of receivers where the ham bands are very
compressed at one end of the tuning range. They used SLC caps
in the VFO. On the other hand rigs like the Kenwood TS-520
and FT-101 series have linear tuning across each band. These use
SLF variable caps. Most old 1920's battery radios used SLW
where stations were identified by their wavelength.
Steve W6SSP

These two variable caps came out of my junkbox.  Both are Eddystones, made in England.  My guess is that the one on the left is SLF.  But could the one on the right (out of an old regen) be SLW?   

The Drake 2-B also has perfectly linear tuning.  I looked at the manual:  "The tuning condenser is of special design..."   I'm guessing that they used an SLF variable capacitor. The 2-B had no need for ganged capacitors -- the "preselector" was tuned via a separate front panel control. 

I looked at the tuning dials on my Hammarlund HQ-100 receiver.   It is fairly linear in its tuning, but not as linear as the HT-37 or the Drake 2-B; on all of the tuning ranges the frequencies seem to spread out a bit at the lower end.  My guess is that Hammarlund used the midline variable described above by Norm Johnson.  The HQ-100 did use a ganged variable cap, with one section tuning the RF amplifier and the other tuning the local oscillator. 

Mythbuster on the bottom.  17-12 rig on the top


Sunday, September 4, 2022

Free Book! "SolderSmoke -- Global Adventures in Wireless Electronics" by Bill Meara. Free for the Next Five Days

 


From time to time, Amazon lets me make my books available for free on Amazon Kindle.   SolderSmoke -- Global Adventures in Wireless Electronics is now -- and for the next five days -- available for free download.   Use this link: 

https://www.amazon.com/gp/product/B004V9FIVW/ref=dbs_a_def_rwt_hsch_vapi_tkin_p1_i1

Please spread the word and post reviews.  Comments posted on the Amazon page (above) are especially welcome. 


Saturday, September 3, 2022

Where Do You Think This Variable Capacitor Came From? What Piece of Gear Did it Come out of? Is it in the Old Catalogs?

 

In an effort to stop the slaughter of innocent Heath QF-1s (for their very nice variable capacitors), I bought this thing on e-bay.  Here is the info I have: 

I checked the resonance of the cap and the coil:   It tunes from about 10.140 MHz to about 13 MHz.   The cap is nice -- brass vanes and with the linear tuning shape.  I don't know about it being from a Hartley oscillator -- no signs of a tickler coil.  There seems to be some sort of a pass-through cap from "Faradon" of Camden N.J.  

Update: 
It tunes from about 9 to 138 pf. The coil that it had on the back of the cap is about 1.6 uH and is tapped (Hartley style). The capacitor is marked on the back: "Licensed Under Pats. MC 15257781258423"


From the e-bay ad: 

"Here's a great project part.  These were likely a VFO assembly for some RF equipment from the late 1920's or 30's.  Essentially it's 4" Type A Velvet Vernier dial (standard 5:1 reduction drive) with a variable capacitor.  The variable condenser is a high quality ceramic frame with brass plates and looks suspiciously like a General Radio house part (also in Cambridge at that time). The variable condenser looks like a SLF shape or similar, about 135pF.  It has a ceramic frame and has an insulated shaft, which was critical to keeping hand capacity down back then.  It appears to be wired for a Hartley oscillator, probably 10 MHz+ give or take (not measured).

The vernier is in excellent condition--smooth, without backlash or sticking.  There are no chips in the skirt and the numbers and nice and clear--these were obviously well cared for over the years.  They have the the hard-to-find dial markers!

There is a rigid metal panel to which the vernier assembly is attached, and this in turn supports the condenser frame.  I suppose you could just that in a project box with an appropriate sized hole for the shaft and have an instant shielded enclosure for a VFO, or maybe screw it to the side of a breadboard.  You can also remove the vernier assembly from the panel and use it separately (e.g., to fix up an old NBD).  Lots of possibilities.  

There is a loose sheet-metal collar behind the rigid panel that friction-fit a (now missing) can that went over the whole assembly. It's easy enough to unscrew the front and remove this piece.  Everything comes apart if you want, including the unobtainium dial pointer."

So where do you guys think this very nice cap came from?  Who made it?  Was it salvaged from a piece of radio gear?   Does it appear in any of the old catalogs?  

Tuesday, August 30, 2022

Old Smoke: SolderSmoke's Early Theme Music from W8MOJ, Boatanchors in South Africa, and Homebrewing in Dubai

Over on the SoulderSmoke YouTube channel I have been putting up some podcasts from days-gone-by.  Recently they have been from our last days in London and our earliest days in Rome.  We have had a nice series that includes "Echo-calls" from Andy ZS6ADY  in South Africa, talking about old tube radios (Boatanchors) in that country.   Soon we will start a series that includes Echo-calls with Ron Sparks AG5RS, who was homebrewing in Dubai. 

But these early podcasts begin and end with some very distinctive techno-music from Mark O Johnson, W8MOJ.   Here is our old blog post that describes Mark's musical contribution to SolderSmoke.  Thanks Mark!  https://soldersmoke.blogspot.com/2011/01/tech-details-on-soldersmokes-theme.html

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