SPRAT, the FETer, DLR headphones, and recent QSOs on the ET-2

Yesterday we had QSO #13 on the ET-2.  This was with Jim W1PID.  In an earlier contact Jim told me I had some chirp.  I fiddled with the coupling cap and the bias pot and am now T9!  These days, chirp is an endearing, nostalgic problem to have.  Thanks for the report and QSOs Jim! 

Contact #9 was with Fred K9SO.  He is in Wisconsin and QRZ.com put our distance at 633 miles.  That is our DX record so far.  Not bad for 92 milliwatts to a dipole on 40 meters. 

Most of my contacts come as a result of pleas for assistance on DX Summit or the SKCC Sked page.   But I did make one "random" contact: Contact #6 with N2VGA.  He just heard my CQ and gave me a call.  FB. 

I checked to see if OM Glen Yingling W2UW -- the guy who started all this with his ET-1 -- is still around.  He became a silent key in 2012.  But his ideas live on... 

SPRAT 137 (Winter 2008/09) has a great article by QRP hero G3XBM.  Roger built a version of the ET-1.  His was for 80 meters and he called it the FETer.   FB.   I was struck by his estimate of the sensitivity of the ET-1 receiver: -100 dbm.   I measured the N0WVA receiver (the one that I am using) has having a minimum discernible signal of -93 dbm.  Pretty close.  We may be at the limit of what you can expect from a single transistor receiver. 

SPRAT 137 had something else that really resonated with me.  G3YVF had an article on a minimalist rig using only one 6V6 tube.  Geoff opened the article with this warning "Don't try this unless you have a set of balanced armature type DLR 'phones as they are really sensitive."  I have a collection of old headphones that I picked up at hamfests in London years ago.  When building the ET-2, I checked all the old phones for sensitivity.  A set marked DLR was the most sensitive.  So Geoff's observation had been independently confirmed.   QRP Quarterly had an article comparing the sensitivities of old headphones -- we should dig that article up.   

SPRAT #137 is a reminder of what a great resource SPRAT -- The Journal of the GQRP Club -- really is.  As we say on SolderSmoke, if you are not a SPRAT subscriber you are just wrong!  Here is how to join GQRP and subscribe to SPRAT: http://www.gqrp.com/join.htm

Direct Conversion (videos)

Here are a couple of videos from 2017 (never posted before).  I built a little 40 meter Direct Conversion receiver for my nephew John Henry.   

Whenever we work on circuitry like this, we should be be grateful for Wes Hayward W7ZOI who, in a 1968 QST article, reminded us of this important but until-then forgotten technique. 

More information on this project appears in these links: 

https://soldersmoke.blogspot.com/2017/10/a-direct-conversion-iphone.html

https://soldersmoke.blogspot.com/2017/11/iphone-direct-conversion-receiver-with.html

Minimalist Masochism at Solar Minima -- But More Contacts with the ET-2

Dylan Thoams

  "Rage, rage against the dying of the light" 

I thought of that line from Dylan Thomas's poem when I read on G3XBM's web site that we are kind of at the very bottom of the solar cycle.  Roger wrote on 22 October: "Solar flux is 64 and the SSN 0. A=5 and K=0. As far as I am aware this is the lowest solar flux this solar minimum."   

I also thought of this as I pounded brass (Indian brass!) in an effort to make a few more contacts with my ET-2 two transistor rig.  Obviously venturing forth on 40 meters with just TWO transistors (one for transmit and one for receive) and crystal control AT SOLAR MINIMA is not for the faint of heart.  It is almost a Dylan-esque act of defiance. 

I have had to resort to please for help on the DX Summit, the SolderSmoke blog and the SKCC Schedule page.  Fortunately for me, the brotherhood has sprung to my support.  

W1PID (who gave me contact #3) also gave me contact #4 on 21 October. 

W4KAC in Hickory NC was contact #5.  This was on 22 October.  This was the only marginal contact so far.  He was running 5 W into an end fed half wave. 

Yesterday was a big day for the ET-2. I had two solid contacts: 

#6 was N2VGA in New York UPDATE:  Larry N2VGA confirmed by e-mail that this was a "random" contact -- not the result of my on-line pleas for assistance.  He just heard my CQ and responded.  FB.  

#7 was K4CML in Newport News, Va.  He switched to QRP himself at 2.5 watts for a nice 2X QRP contact. 

Looking at my Rigol 'scope, I now think I'm putting out about 150 milliwatts.  Not bad for a single J310.  I may have to invest in a heat sink.

40 seems most cooperative in the morning (around 0930 local) and again in the afternoon (around 1630 local). 

Thanks to all who have helped.  I will try to make a few more. 

Single Transistor Regen Has QSO Potential (Video)

In my previous blog post I'd expressed skepticism about using a single transistor regen on the air.  But over the years I've learned to give new receivers a chance.  They usually don't work perfectly on the first try.  You have to work with them.  It is almost as if you have to peak and tweak a lot in order to get them to properly inhale signals from the ether.  

That has been the case with this little receiver.  I found some silly mistakes in my construction.  And I decided to try some more sensitive headphones.  I ditched the 1000 to 8 ohm AF transformer.  And I added a very small variable cap for fine tuning.  

The results are amazing. See video above. It performs as well as most of the direct conversion receivers I've built. It is remarkably stable.  

I do think I could make contacts with this receiver.   I might eventually go the full ET-1 route and try to do it with a single switched FET, but I think my next step will be to built a single transistor crystal controlled transmitter on the same piece of wood, and try to make some contacts with a two-transistor rig. 

Switching to a Mechanical Filter from 1967 for my HRO-ish Receiver (with video)

From RSGB Handbook 1982

Having overcome the difficulties with the National NPW Dial and Gearbox, I turned my attention to the 455 kHz filter.  I had been using this old Toyo CM - 455 kc filter (Date stamped August 1969).  CM stands for "Crystal-Mechanical."  These filters are hybrid with some of the features of a crystal filter and some of the features of a mechanical filter. For more details go here: 
https://soldersmoke.blogspot.com/2016/04/the-meaning-of-cm-in-toyo-cm-455-filter.html

I was disappointed by the CM filter.  It seemed very lossey, and it just didn't seem to be of sufficiently high Q -- it seemed very broad. I could hear the other side of zero beat.  It was barely a "single signal" receiver,  and being "single signal" is the whole point of a superhet. 

I remembered that Pete Juliano had sent me a Japanese-made 455 kc mechanical filter. Maybe this would do better.  Last night I did a quick comparison test and -- wow -- Pete's filter was much better.  The Fifth Edition of the RSGB Handbook seems to agree with my assessment, noting that mechanical resonator filters were superior to the Crystal Mechanical hybrids (see pages 4.17 and 4.18) 

Pete's filter is from the Kokusai Electric Company.   Part# MF 455 ZL.  (Date stamped May 1967). "ZL"indicates lower sideband.   I checked and indeed the passband goes from just above 452 kc up to about 454.5 kc.  This is a 40 meter receiver and SSB on 40 is LSB, so this filter would work perfectly right?  Not so fast!  Sideband inversion had to be considered.  

I was running my VFO from about 7455 to 7755 kHz.  This means that the modulated incoming signal would be SUBTRACTED FROM the VFO signal to get to  the 455 kHZ IF.  And when that knd of subtraction happens, we have sideband inversion.  The LSB signal will look like a USB signal when it reaches the filter. 

My BFO was running right at 455 kHz, using a ceramic resonator at that frequency. I briefly considered just shifting it down to 452 kHz, but this proved to be difficult.  Then I got a better idea. 

I could just shift the VFO down to 6545 to 6845 kHz.  This would mean that the VFO frequency would be subtracted from the incoming modulated frequency.  There would be no sideband inversion.  I had been thinking about doing this frequency shift anyway, thinking that VFO stability gets better as you go lower in frequency. 

REMEMBER THE RULE:  If you are subtracting the modulated (signal) frequency from the frequency of the local oscillator or VFO, only then will you have sideband inversion.  See: 
https://soldersmoke.blogspot.com/2015/05/sideband-inversion.html

Moving the VFO was easy. I am using a variable capacitor with several variable caps on the same rotor.  I just moved from the smallest variable cap to the middle variable cap -- this added capacitance to the system and lowered the frequency.   I also added three additional turns on the coil.  This put me very close to where I needed the frequency to be.  I added one additional 9 pf cap and this put the VFO freq right where I wanted it. 

I was really  glad to include Pete's filter in this receiver.   The mechanical resonator technology fits very well with the very mechanical old-tech theme of this project (it already had a gearbox -- a mechanical filter seemed to fit right in).   It is a fascinating device -- it is almost like having a set of tuning forks all tuned to 455 kc (see above for the RSGB description of how it works).    And having it from from Pete adds a TREMENDOUS amount of mojo, juju, and soul to the new machine. 

Icing on the cake: As I type this, I am listening to Fred K3ZO converse in Spanish with hams all through South America.  Fred preceded me by three decades at the U.S. Embassy in Santo Domingo, but when I got there the local hams were still talking about him  -- he was much loved and admired by the Dominican hams.  TRGHS. See Fred's story here (scroll down a bit): http://www.gadgeteer.us/DRDISP.HTM 

National Dial and Gearbox Problem Resolved

Thanks to all who offered advice and assistance.  With help from you guys -- and  especially from Pete Juliano N6QW -- I think I have this fixed.

Pete was right -- the problem was really with the variable capacitor.  The one I was using was kind of stiff and irregular in its motion.  I found another one in the junk box that was easier to turn (it has one set of ball bearings).  This fixed most of the problem.

I also spent more time making sure the shaft of the cap lined up perfectly with the shaft of the gear box.  This also helped a lot.

I realize now that some of the "stickiness" that I occasionally feel while tuning may be coming from the dial -- not from the gear box.  It looks like my dial took a hit that slightly bent one portion of it.  It seems that the numbers have a bit of trouble clicking over on that portion of the dial. Some lubricant may help there.  But I can live with it.

The receiver now tunes very smoothly and I can go right back to a frequency and find the signal exactly where I left it.  There does seem to be a very slight difference depending on whether I "approach from above" or "approach from below" -- but this is not a big deal.

Check out the pictures of the receiver and the VFO.  Note the "cardboard from a coat hanger" coil form.  The winding is held in place with nail polish varnish.  I had planned on having the variable cap, the coil , and the associated fixed caps all in a box for better thermal stability, but the VFO is very stable even without the box.  I have the VFO running 455 kc ABOVE the signal frequency.  It runs from about 7455 kc to about 7800 kc.  I could have set it up to run 455 kc BELOW the signal freq.   That would have made it a bit more stable (it is easier to attain VFO stability at lower frequencies) but VFO is so stable that I probably won't mess with it. I followed DeMaw's rules:  Physical stability, NP0 caps.  For the NP0 caps, put several of them in parallel to get the desired capacitance value. Keep heat-producing active components away from the coils and caps.   

Thanks again to Armand WA1UQO for giving me this amazing piece of radio history. And thanks to Tim Sutton for the big box that holds this receiver. 

James Millen knew what he was doing.  See: http://www.isquare.com/millen/millen-page.htm

Pete's New Transceiver with Heathkit Filter and WSPR (Video)

Another beautiful rig from Pete. Inspiration for the winter building season.  More info on his blog:

http://n6qw.blogspot.com/

We hope to discuss this and other projects in the next SolderSmoke podcast, hopefully next Saturday. 

Pete's New Sudden Transceiver

Check it out!  Note the Juli-yellow front panel color.   Featuring FT-8 and WSPR capability.  Go Pete! 

http://n6qw.blogspot.com/2018/09/2018-year-of-ssb-transceivers_14.html

Homebrew Juju -- HB2HB

Oh man, last night the Radio Gods were on my side.  I only had about a half hour on 40 SSB, but I had some really nice QSOs.   WB2HJK George in NYC was very interested in the BITX revolution.  W3BT in Philadelphia is a kind-hearted OT who ran an ENORMOUS Yagi atop a row-house in the city -- the antenna extended over the street and TWO of his neighbors houses.  Never had a TVI problems. FB.  SS listener WA3O Mike called in -- Mike is the fellow who gave me my HW-7.  Mike has been running his uBITX into a homebrew 500 watt LDMOS amp. FB Mike.  

Then the real miracle happened.  Just as I was about to throw the switch, Glenn KU4NO called.  I decided to give him a report.  But then he said something I rarely hear:  "My rig is homebrew too!"  I checked the log -- I had spoken to Glenn before, but our last QSO was in December 2001.  I was in the Azores.  Glenn was on the same homebrew rig.  We had a nice talk about his rig.  FB.   

Glenn told me that in all his years on the air, he has only had a few contacts with other homebrew stations.  He had a list of them:  1) W4ZCB, 2) N6ORS (FB! SS Listener!), N2CQR ("No wait -- I just heard you but we didn't talk.") and W2JUQ.  I will tell Glenn that he needs to add CU2JL to the list -- that was me in 2001 and I was indeed homebrew DSB.) 

To top it all off, Dino KL0S was listening and recorded the final part of the QSO.  See below. (The video might take a few minutes to load.) 

In honor of that FB night on 40 I am re-posting the animated GIF of my BITX-17 build.  I hope it doesn't make you seasick!  

Also, I think we need to add a term to the SolderSmoke lexicon:  Juju.   As in Homebrew Juju. See:  https://en.wikipedia.org/wiki/Juju   Right?  What do you think Steve Silverman? 

An Epic Evening on 40 Meters

I had a good night on 40 meters last night.   The Radio Gods were obviously with me.  

First I called CQ and VP2EIH on Anguilla responded.  Nice to start with a whiff of DX.  

Then Jason W5IPA called in and said he wanted to try out his uBITX! See the pictures below.  FB!  

Then I got a call from K5WDW on Hilton Head Island -- Dexter runs Collins gear from an ocean-front shack (see above).  Check out his QRZ page.  

Then WA4PUB called in.  Dave has been on the air since 1948 and was a student of legendary ham and radio astronomer John Kraus.  Dave has directional antennas on 40 -- when he switched the pattern he went from LOUD to barely detectable.  FB.  Check out Dave's homebrew rig below. 

Finally Gary W7DO joined us.  He has a big 4 Square on 40 that also has some really impressive directional properties.  See below for a look at his 80 meter 4 Square. 

TRGH

WA$PUB

W7DO 80 meter 4 Square

WA1UQO's Discrete Ceramic DC Receiver

Armand writes: 

The attached picture is your DC receiver. A little tweaking left to do as the range right now is ~ 7.44Mhz to 7.032Mhz. I used one of Farhan's trifillars and a couple of air coils that you gave me last year.  Listening to the Wisconsin QSO party as I type. 

FB Armand!  The receiver looks great.  I hope others will follow your lead and build this simple little receiver for 40. 

N8NM's "20 Dollar Bill" DC Receiver

Steve N8NM wrote: 

I call it "The $20 Bill" because it contains about $20 in junkbox parts and complies with Bill's discreet component, hardware defined radio ethos.

73 - Steve N8NM

https://n8nmsteve.blogspot.com/2018/02/spontaneous-construction-20-bill-or-oh.html

I replied:  

Excellent Steve.   Very nice.   

Your post caused me to fire up my DC RX -- I was listening on 40 earlier today.  I think the world needs MORE 40 meter direct conversion receivers.  

Too bad about the regulator IC chip.  We need to get you an 8 volt Zener so that you can bring that receiver into a state of discrete component purity.  

DISCRETE HDR FOREVER!  

73  Bill N2CQR 

HB2HB QSO with KC1FSZ and his Al Fresco Scratch-built BITX

I had some good luck on the ham bands last weekend.  First, I was called by Bruce KC1FSZ -- this time he was on his Al Fresco scratch-built BITX-on-a-board.  FB.  The next day, I called CQ on what seemed like an empty 17 meter band.  I heard someone come back -- it sounded like DX.  I had to swing the Moxon a bit -- oddly, I thought, to the south-east.  FR5FC was calling me from Reunion Island.   TRGHS. 

Here's a follow-up message from Bruce: 

Hi Bill:

Great to catch up with you on 40m yesterday.  I was using the Peppermint II which is a scratch-build of the BITX-40 for the most part, although I did my own digital VFO/BFO and made a few other modifications in order to be able to use it on 80m.  It took about 8 months of noodling to get the thing to work, but it was a great learning experience. 

As discussed, I’m working on a 24V power supply (LM723 + 2N3055) and a push-pull IRF510 final so that I can get some more power.  

I got a few more Williams-Sonoma Peppermint Bark tins off of EBay so I’m ready to start boxing things up as soon as the linear is working. 

73s,

Bruce KC1FSZ

Discrete Ceramic 40 Meter Direct Conversion Receiver in Action (Video) -- BUILD THIS THING!

I've been holding off on making this video until I improved the stability.  N6QW is vigilent!  I only did this video after certifying that it meets the Juliano Stability Criteria.  I had to dispense with the polyvaricon and go with an air variable. 

We will be talking about this on the SolderSmoke podcast next weekend.  I hope to put on the blog  a stage-by-stage discussion of how to build this receiver.  

The dial from HI8P and the knob from a SW receiver that Elisa gave me definitely add soul to this new machine.  

JOIN THE RANKS OF THE TRUE HOMEBREW RADO MAKERS!  BUILD A RECEIVER!  BUILD ONE OF THESE!  

Videos of iPhone Box DC Receiver

These are just a couple of short videos that I made for my nephew before sending him this receiver. 

As you can hear, deafness is not a problem with this design!   I did make some frequency stability improvements after this video was made -- I think you can hear a bit of drift.  Still, not bad for a very simple circuit using a polyvaricon superglued to the back of a cardboard box.  

I'll post more videos of the second version of this receiver.  There are further improvements in frequency stability.  My goal:  "Juliano Si5351" levels of stable-ness.  

Polyvaricon Variations -- Polyvaricons Are Not all The Same

When I built the first prototype of the iPhone DC receiver, I just reached into my junk box and used a polyvaricon capacitor for the main tuning control. It was marked PL 051.  I was really pleasantly suprised at the stability of the Variable Ceramic Oscillator circuit.  I could tune the entire 40 meter band with complete stability -- Juliano levels of stability. 

By the time I put the second version into its box (see above), I used a different polyvaricon (the one pictured below).  It worked, but with this part the receiver drifted noticeably.  So this morning I pulled it out and put in a second PL 051 Polyvaricon.  Viola!  Eccolo!  Success.  Drift eliminated.  Rock stable.    

Has anyone else noticed variations like this in the stabilty of polyvaricons?  

The dial in this version is an Archer device that has been kicking around in my junkbox for more than 20  years.  I think it was given to me by my old friend Pericles HI8P -- this adds a tremendous amount of soul to this new machine).   The box is an old Bud aluminum chassis.  Man, this thing sounds great.  I will try to post a video soon. 

iPhone Direct Conversion Receiver with Variable Ceramic Oscillator

A while back Bob N7SUR got us talking about winter projects.  Receivers.  Of course, Pete and I quickly went down different paths.  Pete is making great progress with lots of interesting digital circuitry.  He is going over to the dark side. Check it out here: 

http://n6qw.blogspot.com/2017/11/21st-century-homebrew-sdr-ssb.html

I went with simplicity.  Extreme simplicity.  Direct Conversion (thanks Wes!).  Discrete components.  No chips.  Analog Oscillator.  40 meters -- monoband.   

Schematic updated 29 November 2017

There it is.  You can click on the picture to make it larger. Here is an outline of the circuitry: 

-- Single tuned circuit bandpass filter preceded by a simple pot that serves as a gain control. 

-- JFET RF amp

-- Singly balanced passive mixer inspired by F5LVG's RX-20 in SPRAT 100.  For the coil I used one of the many trifilar toroids that Farhan gave me. 

-- The local oscillator is the coolest stage.  I used a 7.37 MHz ceramic resonator and a circuit inspired by Miguel PY2OHH. With a polivaricon I can tune the entire 40 meter band. I put a reduction drive int here to make tuning easier. 

-- The AF amp is an op-amp free design.  It works well into ear buds or into a computer speaker. 

-- Perhaps in an effort to catch the attention of the younger generation, I built it into an iPhone box.  

Please let me know if you spot any flaws in the circuit, or see any places where it might be improved. 

More to follow.   This prototype is now in the mail, en route to my nephew John Henry who will be testing it for me. 

Amazing Homebrew/Boatanchors QSOs on 40 --Six solder melters in a row!

Al W8VR

After a day of happy tinkering with the Direct Conversion receiver I've been working on, I turned off the soldering iron and got on 40 meter SSB with my BITX Digi-Tia. 

First -- Steve W4IJ came back to my CQ.  Steve is a boatanchor enthusiast and has written for Electric Radio magazine.  FB. 

W4IJ Boatanchors

When Steve signed off, I got into a contact with Pete W8NBO.  We had spoken before and he had told me of a homebrew transmitter he'd built as a kid.  This time I asked for details: It was a 6AG7 oscillator to a 6L6 amplifier.  He ran it with an S38 (brave man!).  He described what must have been a very painful effort to hack (literally) the needed holes in the transmitter chassis using just a spike, a hammer and a file.  I told him this brought back my memories of similarly painful chassis work (mine was for a power supply for a Heath HW-32A).

At this point we were joined by Arnie, W2HDI.   Arnie's rig is in Stowe Vermont, but he was running it remote from the South of France where he and his wife were celebrating their 50th wedding anniversary.  Arnie shared with us memories of similar chassis pain -- his were related to an external modulator that he built for a DX-40. I think he said that all he had was a hole punch and a file.  Oh, the humanity! 

Then Al W8VR joined the conversation.  Al said that he's been in the game so long that his early rigs were built using cigar boxes as chassis.  I pointed to a connection:  I noted that my BITX rigs are enclosed in what could be considered cigar boxes.  Al's QRZ page picture has a magnificent AM rack rig that he said was actually built twice.  There is also an HRO-60 in the picture.  FB. Check it all out at Al's web site.  Click on the mic for the write ups, the key for the pictures.  http://www.w8vr.org/

Then Dennis K0EOO called in.  Holy Cow!   Dennis and I spoke not long ago.  You may recall my enthusiastic write up of his beautiful 1974 SSB rig: 

http://soldersmoke.blogspot.com/2017/08/k0eoo-homebrew-ssb-in-1974.html

and

http://soldersmoke.blogspot.com/2017/08/more-on-k0eoos-amazing-homebrew-ssb-rig.html

This was almost too much.  Rarely will you spontaneously come across so many hams who have melted so much solder.  FB. 

Icing on the cake:   When I returned to the bench, I fired up the DC receiver and heard Mike KN4EAR talking about his BITX40.  I switched to the Digi-Tia and gave Mike a call.  He reports making many contacts with his rig. FB. 

TRGHS. 

SolderSmoke Podcast 199 Eclipse, Regen, BITX, DC RX, 3D OLEDS, Iphone Boxes, Mailbag

SolderSmoke Podcast #199 is available. 

http://soldersmoke.com/soldersmoke199.mp3

2 September 2017

The Eclipse.  The Floods. 

Sawdust Regen gets John Henry off to a good start. 
Voltage regulators as audio amplifiers

The return of the Simple-ceiver (Direct Conversion)

Ceramic Resonators

3D OLEDS

iPhone Boxes as rig enclosures

Electric Radio on Frank Jones

17 Meter Contacts 

MAILBAG

Thermatrons Al Fresco: W4GON's FB HB AM Rig

I was listening to 7290 kHz with my BITX this morning and I heard W4GON say his AM rig is homebrew.  So of course I fired up the DX-100 and the HQ-100 and gave Joel a call.  Conditions were terrible but we had some support from the radio gods.  

From Joel's QRZ.com page: "It uses a pair of 6L6s in Push-Pull Class AB1 high level plate and screen modulating a 6146. I still have a lot of work to do on this rig, like building an enclosure, but it works and I just couldn't help but getting on the air with it!"  

I think it is a thing of beauty.