BITX Build Update # 7

As you can see (above) I've made lots of progress on the BITX-17.  Going counter-clockwise from the lower right, you can see the mic amp, the BFO/carrier oscillator, the first mixer, the first and second bi-directional amplifiers, the diode ring VXO mixer and the VXO.

I plan on building the whole rig (including the power amplifier stages) on this wonderful piece of PC board (thanks to Jim, W8NSA).

I had what I thought was the brilliant idea of using LEDs for  all the T/R switching diodes.  I thought I'd use red for receive and blue for transmit.  I consulted with the BITX yahoo group and cooler heads prevailed.

The design has an LM-386 as the speaker amp.  I'm kind of bothered by this -- I'd prefer an all-discrete component rig, so I am thinking of building an AF amp with discrete transistors instead, perhaps the circuit from Roger Hayward's RX for the Ugly Weekender.  What do you all think about this? 

I'm having a lot of fun building this rig.  If anyone out there is looking for a fall/winter project, build one of these.

I have to order some 5 MHz crystals for the filter and oscillator.  Mouser has them at about 70 cents each.   


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BITX Build Update #6: Rock Steady

So, having given up on the VFO,  this week I built a VXO.  The IF in my W4OP-built Barbones Superhet is at 5 MHz.   That receiver has a VXO running at 23.133-23.168 MHz with two crystals switchable from the front panel.  My plan is to build a 5 MHz filter for the BITX 17.  So I just plucked one of the crystals in the Barebones RX and used it to test and tweak the VXO.  Trying different values for the series inductor, I got wide variations in freq swing.  With .7uH I could only pull the rock 9 kHz (too little).  With 5.6 uH, it was pulling 434 KHz (way too much -- it was acting like a VFO). 3.213 uH was just right:  With my 19-148 pF variable cap (with 53pF in series) I got a swing of 22 kHz, with crystal-oscillator stability.

I know, I know:  I could have done this with a DDS chip, or with an SI570.  But simplicity is a virtue, and the BITX is all about simplicity, right?  Having recently built a DDS RF generator, and now this simple three transistor device, I must say that I like the simple analog circuit better.   But hey, that's just me.  I'll talk about this in the next podcast.

Today I built the mic amp circuit.  You can see it off to the right of the VXO.

One of these days I'm going to have to actually troubleshoot and fix my Tek 465.  But I'm
afraid of that thing!  The voltages in there are HIGH, and so is the circuit complexity.  

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Moon Launch from Virginia (video)

NASA launched a mission to the moon last night.  The rocket went out of Wallops Island, Virginia and was visible from Washington D.C.   I forgot about it, so we missed seeing it ourselves, but this fellow got a nice view from the balcony of his Washington apartment. 


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Burning Man: Probably more Fun than a Hamfest!

Check out this report from the Burning Man event.  Two intrepid nerds head out to the dessert  (with ham radio gear) and appear to have an amazing time. 

http://blog.thelifeofkenneth.com/2013/09/my-first-burn.html


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NASA needs Ham Help! Say HI to Juno (on its way to Jupiter) on 10 meter CW!

This is really interesting:

http://www.jpl.nasa.gov/hijuno/

Thanks to Richard, KK4JDO, for the heads-up.

Our book: "SolderSmoke -- Global Adventures in Wireless Electronics" http://soldersmoke.com/book.htm Our coffee mugs, T-Shirts, bumper stickers: http://www.cafepress.com/SolderSmoke Our Book Store: http://astore.amazon.com/contracross-20

BITX Build UPDATE # 5: ADRIFT!

Sometimes it is better to have LESS test gear.  Watching my 5 MHz VFO on the frequency counter was driving me nuts.  If I hadn't had the counter, I might have been satisfied with the VFO.  Ignorance is bliss!   It did settle down a bit.  But then it would wander off.  I hated watching it drift around.  I have been spoiled by Doug DeMaw's VXOs.   So, I went for the VXO.   It will run around 23 MHz.  I'll build the filter at 5 MHz.  That's definitely the plan.  For now. 

I intend to go back and build a real VFO someday.    There seems to be a lot of magic and lore involved.  Bees Wax!  Hot Glue!  Nail Polish!  Q-Dope!  Air-wound coils!   

TEK 465 is still broke.   I think it is the high voltage supply or (less likely) the CRT. 

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Fixing TEK 465 Oscilloscopes

I'm having TeKnical difficulties.  My beloved Tek 465 'scope quit on me.  I'd been running it continuously for a day or so, watching the output on my BITX VFO.  Then, suddenly, it blew the 1.5 amp fuse.  I replaced the  fuse, but afterwards the trace was gone and the "Low Line" light was acting weird -- on when it should have been off, then flickering.   I consulted with Alan Wolke.  He happened to be out at TEX HQ in Beaverton, Ore.  He provided some good suggestions, but before I had a chance to try them, the trace came back.  I attributed this good luck to the Radio Gods being pleased with Alan's presence in Beaverton... but my reprieve was short-lived.  Trace went out again today. 

I found this video of the legendary Jim Williams (RIP) fixing a Tek 465.  (Check out Jim's junk box!)
I'll start by checking the Tantalums.  I may get lucky. 

If anyone has any other suggestions, send them this way.  The Tek scope may be old, but it is a COMPLICATED piece of gear... 

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BITX Build Updat #4 VFO Stability

I wasn't quite satisfied with the long-term stability of my VFO.  It seemed like it was drifting about 70 Hz per hour, even after the initial warm-up period.   So, all out of Q-Dope, I went to the local pharmacy in search of clear nail-polish.  (My family was making fun of me.)   I got home and applied several coats of "Sally Hansen No Chip Top Coat Vernis de Protection."   I let it dry a bit, then started watching the frequency counter.  At first results were disappointing.   Drift continued.  Now it seemed to be drifting up!   I cracked the books.  EMRFD has a good chapter on temperature compensation of VFOs, but the process seemed painful.    I wasn't looking forward to it.

I left the VFO on when I went to work, noting the freq as I departed.   Ten hours later I returned, and was delighted to find the frequency almost exactly where I left it!  It may have taken a while for the nail polish to completely dry.    I'll leave it running again today to see how it does.


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BITX Build Update #3

This weekend I built the VFO.   I used Doug DeMaw's FET Hartley, from his "QRP Notebook," page 50.

Getting a VFO into the desired frequency range always seems to involve a bit of "cut and try."  Not only do you have to get in the correct freq range, but you also have to try to get the tuning range of your variable cap (or coil) to match the band you want to cover.  In my case, thinking of 20 meter SSB, I need about 200 kHz of tuning range.  And sticking with my 9 MHz (for 20) and 13 MHz (for 17) plug-in filter plan, I need the VFO to be in the 5 MHz range. 

That main tuning cap you see above has more capacitance than necessary (19-148 pf).  One option would be to pluck out some of the rotor plates (been there, done that).  But that seems a bit barbaric, so instead I just reduced the overall capacitance by putting a smaller fixed capacitor (about 20 pf)  in series.      

Yesterday I had it percolating nicely.  Waveform looks beautiful on the Tek 465.   But it was drifting too much.  I had a cheap plastic trimmer cap in there.  This morning I replaced it with a more substantial ceramic trimmer.  This seems to have improved stability quite a bit.

I need to put some stabilizing substance on that toroid.   DeMaw prescribes Q-dope.  I'm all out.  What is the field expedient substitute?   Was it clear nail polish? 

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BITX Build: Update #2

Not much progress to report.  But I have been thinking about the filter frequency.  Here is my latest idea: 

Maybe I'll build the VFO in the 5 MHz range.  This would allow me to use the 9 MHz Yaesu filter (and associated crystals) that Steve Smith sent to me (see above).  With this I could be on 75 and 20 meters. 

I could build another filter at 13 MHz and, using the same VFO in the 5 Mhz range, get on our beloved 17 meter band.  I kind of like the idea of plug-in filters. 

You can see my ideas for the board layout.  I'm thinking of a Doug DeMaw Universal Hartley VFO inside the box shown above.   The tuning cap you see is out of an old Heath QF-1 Q Multiplier.  It has a very nice reduction drive built into the tuning shaft.  It measures 19 to 148 pf.     
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Building the BITX! Update #1

There it is guys:  A blank canvas of copper-clad board.  A clean slate ready to be filled with the components for a BITX transceiver.  As you can see, I am fighting my "build first, design/plan later" tendencies.  No real design work for me on this one (thanks Farhan!) but I am trying to plan where everything will go on the board.  (Thanks to Jim, W8NSA for the board.)   I'm going to build it Manhattan style (perhaps with an ugly dead bug or two).  I'm starting with a big board because I always seemed to end up with a shortage of space.  It looks like I can easily get all of the circuit (minus the PA) on this board.  I'll build the PA on a separate piece of copper-clad.

I'd like to build it for 17 meters, but if I stick with the 10 MHz filter that means I have to build a VFO at around 8.1 MHz.  That's not impossible, but in my experience it is easier to build simple, stable VFOs at lower frequencies. 

 

I notice that there are a lot of cheap crystals available at higher frequencies.  So, instead of keeping the filter at 10 MHz and trying to get the VFO stable at 8.1, what do you guys think about keeping the VFO in the 4 MHz range and  building the filter with crystals in the 14 MHz range? 

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Pete Juliano's KWM-4

 

Pete Juliano, N6QW, has authorized me to provide SS Daily News readers with a look at his magnificent KWM-4, a solid state version of the legendary Collins transceiver.  This project is in the Summer edition of QRP Quarterly.  Amazing job Pete! 

 

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