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Wednesday, February 23, 2022

An Analog LC VFO for my 17/12 Meter SSB Transceiver (VIDEO #1)


Here's my initial work on a VFO for my 17 meter -- 12 Meter Single Conversion Dual Band SSB Transceiver. The IF (crystal filter) will be at 21.4772 MHz. On 12 meters the VFO will run from 3.5128 to 3.4528 MHz. On 17 the VFO will run from 3.3092 to 3.3672 MHz.

The transistor I am using is an SK3050 Dual Gate MOSFET. I bought a bunch of these years ago in a panic when I heard that 40673's were getting scarce.

I forgot to mention another important reference: Joe Carr's Popular Electronics VFO articles:

Thanks again to Dale K9NN for the bags of NP0 capacitors. And to Pete N6QW for the suggestion on the HT-37 main tuning cap.   Thanks to Mike WU2D for the great VFO videos, and to Frank Harris for his wonderful book on homebrewing.  And we can't forget the great reference books that guide so many of our projects: Solid State Design for the Radio Amateur and Experimental Methods in RF Design -- thanks to Wes Hayward W7ZOI and all of his co-authors.  

Saturday, February 19, 2022

Pete's Eclectic Approach to the Pea Shooter, San Jian counters on Analog VFOs, Non-Restaurant Menus

I liked Pete's comments on the various (analog, digital, mixed) approaches to homebrew: 

http://n6qw.blogspot.com/2022/02/2022-return-to-peashooter-build.html

http://n6qw.blogspot.com/2022/02/2022-peashooter-20m-compact-ssb.html

I too have San Jian digital counters watching the stability of analog VFOs (DX-100, HQ-100, Mythbuster). 

Variety is the spice of life!  

I also liked Pete's comment about the fellow who does on-the-air menu counseling for FTDX-3000 owners.  I sometimes run into guys on the air who want to do something similar with my simple homebrew rigs.  They start by making comments about my audio -- they will usually say it is "too high" or something like that.  Especially when I'm using the separate transmitter and receiver (which have to be "netted" imprecisely by ear), I have to explain that maybe resort to their RIT control would help.  If they persist, I sometimes have to tell them that how my rig sounds depends A LOT on the placement of the carrier oscillator relative to the passband of the crystal filter (most recently, the filter from the 1963 Swan 240).  Most of them have never had to do that kind of adjustment, so the "technical discussion" usually ends at that point, with my interlocutor saying 73, and presumably moving on to someone whose rig has menus to fiddle with.  (Recently heard audio techno term: "massaging the codec.") 

To each his own!    


Friday, February 18, 2022

Tuesday, February 15, 2022

Differential Temperature Compensation Capacitors in the Hallicrafters HT-37 Main VFO Tuning Circuit

 
I've been watching with great interest Mike WU2D's excellent series on VFO construction.  His second video is especially interesting because he talks about how we can use a split stator differential capacitor to build a temperature compensation circuit that will allow us to "dial in" the proper amount of temperature compensation.  

The heart of this circuit is the split stator differential capacitor.  The stator is split; but there is a common rotator. As the rotator moves, the capacity across one part of the capacitor increases while the other part decreases -- thus the total capacity remains unchanged.  If we connect two capacitors of the same capacitance BUT OF OPPOSITE TEMPERATURE CHARACTERISTICS -- we can use this split stator cap to select just the right amount of temperature compensation.   Very cool.  Even cooler:  Mike actually built a split stator differential capacitor.  That, my friends, is dedication. 

I was sitting here this morning thinking about all this when it occurred to me that right in front of me was a capacitor that might be relevant to all this (see above).  I bought it on e-bay one year ago after Pete N6QW had alerted me to it.  It is the main tuning capacitor from an HT-37 transmitter.  What attracted us was the big anti-backlash mechanism.  But now I realized that it had another charming feature.  

Looking at it a bit more closely I saw a split stator differential cap just like the one that Mike had made.  Attached to the two rotors were two tubular capacitors.  The three caps are in parallel with the main tuning cap.  Bingo -- this is a temp compensation circuit.  

I checked the HT-37 manual.  The manual says that temp compensation is set at the factory.  OK.  But the schematic does not show the split stator caps and the two tubular caps (see below).  Could it have been that this circuit was added later perhaps to address drift? (We do see it in the HT-32B schematic -- see below.)

HT-37 VFO SCHEMATIC

Anyway, it was very cool to find this example of the circuit Mike was discussing.  In the photo at the beginning of this post you can see the three caps.  Below you can see the split stator cap in the background. 


In the comments a reader points out correctly that this circuit was discussed in the ARRL book "Single Sideband for the Radio Amateur."  Indeed, it is on page 51 of the 1970 edition, ARRL  gave credit for the circuit to Hallicrafters: 


HT-32B VFO Circuit

Joe Carr K4IPV (SK) also discussed this circuit.  In his article in Popular Electronics in August 1993, he too gave credit to Hallicrafters.  Carr also gave some detailed instructions on how to use the circuit to stabilize a VFO.  See pages 78 and  79 of the August 1993 Poptronics: 

Monday, February 14, 2022

Podcast (Audio) Version of Bill's Talk to the L'Anse Creuse Amateur Radio Club

Tony G4WIF suggested that I make this talk available as an audio recording.  Good idea. Here it is: 

http://soldersmoke.com/N2CQRHomebrewing.mp3


6EA8s in the Mate for the Mighty Midget, and WA9WFA Re-Builds a Heath HW-12


I reported to Scott and Grayson that I had finally gotten around to changing the three aging 6U8 tubes in my Mate for the Mighty Midget receiver.  I replaced them with three more youthful 6EA8s.  This switch really seemed to perk up the old receiver.   I'm listening to 75 meters on it right now. 

Speaking of 75 meters, Scott sent me this picture of his latest effort:  re-building a Heathkit HW-12.  FB.  This is a way of experiencing (or re-experiencing) the construction of a Heathkit.  I did something similar, but much less complicated)  with a Heathkit VF-1.  Scott did a wonderful job taking this old rig apart.  That PC board looks great (see photo below). 

Scott's e-mail:  

Hi Bill and Grayson, I’m glad to hear of your good results with the 6EA8’s in your MMMrx! I had similar results when I finally got rid of the 6U8’s with their iffy performance and went with the 6EA8’s.  I did put a set of 6GH8A’s and tried it out, it worked, but I don’t have any data on performance improvements.  After completing the outboard power supply and audio amplifier, I’ve taken a break from my MMMRx and it’s sitting there on the bench. I’ll get back to it in a while.  

 

In the meantime I’ve started a new project where I’m re-kitting a Heathkit HW-12 eighty meter transceiver.  I have completed the disassembly process including the pcb.  I bought a Hakko vacuum desoldering iron for taking all (ALL) parts off of the pcb, and it’s bare now.   I’m planning to start rebuilding this coming week.  73 Scott WA9WFA  



Friday, February 11, 2022

Bill Talking about Homebrew Radio with L’Anse Creuse Amateur Radio Club (Michigan) -- February 2, 2022 (Video)


This was a very nice meeting.  We just talked homebrewing and why it is such an important part of ham radio.  Video above

Topics included:

-- Jean Shepherd
-- Being "Electrically Inclined" 
-- The Herring Aid 5
-- Radio Clubs around the world
-- The Shame Shelf
-- Making mistakes, releasing smoke
-- Errors in ham radio magazines and schematics
-- The importance of understanding the circuit
-- The Michigan Mighty Mite
-- Building a power supply for the HW-32A
-- The origins of the SolderSmoke podcast
-- Knack stories, the IBEW and what we all have in common
-- The importance of books

Thanks to The L'Anse Creuse ARC for the invitation. 

Wednesday, February 9, 2022

Video of SolderSmoke Podcast #235


Pete and Bill in LIVING COLOR! 

SolderSmoke Podcast #235 is available for download: 

http://soldersmoke.com/soldersmoke235.mp3

Travelogue:

6 weeks in the DR for Bill
One contact on uBITX. More SW listening.
Repaired my Chrome Book in Santo Domingo!
Christmas Present for All: James Web Space Telescope launch

Bill's Bench
-- Understanding the NE-602 (see blog post)
-- Thinking about a 17/12 dual bander.  Looked at old G3YCC Tx for circuits... 
-- Using Spurtune08. WB9KZY found it.  In the LADPAC zip file here:
-- Then Put G3YCC Acores SSB TX back in operation
-- Now working many stations with this old "split" TX/RX

Pete's Bench
-- Dean's VWS build of your DC RX
-- Homebrew Crystal Filters
-- The shrinking of the PSSST

Bad Dead Soldering Stations
-- My X-Tonics 4000 dies.   But it left behind a great box with ample socketry. 

Mailbag: 
AA1TJ Mike Rainey --- Again in the Hobbit Hole! 486 kc RX
Thomas K4SWL -- Radio Astronomy and the Raspberry PI 
WC8C Dennis Invite to the L'Anse Creuse ARC   FB  Fun
Todd K7TFC got boosted at Tektronix Beaverton Ore.  
What happened to Chuck Adams K7QO?  His work taken off the net.
W1MJA ex WN2RTH 
N7DA worked W7ZOI in Sweepstakes.  FB
Kirk NT0Z formerly of ARRL HQ
Farhan VU2ESE was up in the Pench Forest, trying to spot a Tiger! 
We spoke to Farhan's Lamakaan ARC in Hyderabad.  QO-100 beam down! 
Dean KK4DAS's 16 watter.   On SS blog
Scott WA9WFA  Bad 6U8s?   Ordering 6EA8s
Bruce KC1FSZ Peppermint Bark gift box
Bob Scott KD4EBM So many good ideas and links 
Rogier PA1ZZ sending parts packages -- Thanks Rogier

Monday, February 7, 2022

SolderSmoke Podcast #235 NE-602, Azores Rig, Spur Problems, SSB Rigs, Peashooter, HB Filters, MAILBAG


SolderSmoke Podcast #235 is available for download: 

http://soldersmoke.com/soldersmoke235.mp3

Travelogue:

6 weeks in the DR for Bill
One contact on uBITX. More SW listening.
Repaired my Chrome Book in Santo Domingo!
Christmas Present for All: James Web Space Telescope launch

Bill's Bench
-- Understanding the NE-602 (see blog post)
-- Thinking about a 17/12 dual bander.  Looked at old G3YCC Tx for circuits... 
-- Using Spurtune08. WB9KZY found it.  In the LADPAC zip file here:
-- Then Put G3YCC Acores SSB TX back in operation
-- Now working many stations with this old "split" TX/RX

Pete's Bench
-- Dean's VWS build of your DC RX
-- Homebrew Crystal Filters
-- The shrinking of the PSSST

Bad Dead Soldering Stations
-- My X-Tonics 4000 dies.   But it left behind a great box with ample socketry. 

Mailbag: 
AA1TJ Mike Rainey --- Again in the Hobbit Hole! 486 kc RX
Thomas K4SWL -- Radio Astronomy and the Raspberry PI 
WC8C Dennis Invite to the L'Anse Creuse ARC   FB  Fun
Todd K7TFC got boosted at Tektronix Beaverton Ore.  
What happened to Chuck Adams K7QO?  His work taken off the net.
W1MJA ex WN2RTH 
N7DA worked W7ZOI in Sweepstakes.  FB
Kirk NT0Z formerly of ARRL HQ
Farhan VU2ESE was up in the Pench Forest, trying to spot a Tiger! 
We spoke to Farhan's Lamakaan ARC in Hyderabad.  QO-100 beam down! 
Dean KK4DAS's 16 watter.   On SS blog
Scott WA9WFA  Bad 6U8s?   Ordering 6EA8s
Bruce KC1FSZ Peppermint Bark gift box
Bob Scott KD4EBM So many good ideas and links 
Rogier PA1ZZ sending parts packages -- Thanks Rogier

Sunday, February 6, 2022

NASA Video of Moon Orbiting Earth (Looks Fake, but Is Real)

https://scitechdaily.com/this-is-real-nasa-camera-a-million-miles-away-shows-moon-crossing-face-of-earth/


FLASHBACK: The Herring Aid 5 Direct Conversion Receiver and Frank Jones (Video)


The Radio Gods seem to be pushing me towards Direct Conversion receivers.  This week I was speaking via Zoom with the very FB L'Anse Creuse Amateur Radio Club in Michigan.  My Herring Aid 5 tale of woe came up (see video above).   Then Dean KK4DAS was sharing video of the amazing fidelity of the Pete Juliano Direct Conversion Receiver.  Then I started thinking about Frank Jones W6AJF, and the story (fictional) of his build of the Herring Aid 5 by Michael Hopkins AB5L

----------------------

I gave Frank a board for the Herring Aid Five redux from the April 1998 QRP Quarterly and challenged him to build one up. It took maybe two hours and that includes his own touches which included refusing to buy any parts.

For the transformers, he calculated the turns ratios from the impedances and tested a bunch of TV set pulls 'till he found something close. But he made the output 1:1 because his Brandes phones are close to 1000K Ohms as it is. 

He was willing to use toroids, but not to buy one, so I gave him an Amidon circular and he calculated the values of the 18 specified units. Then he wound them on unidentified cores from my junk box after learning the permeability of each with his homebrew dip meter. 

A store bought Zener was out of the question so he mixed and matched regular diodes with transistors hooked up as diodes until he got close enough to 10 volts. The mosfets came out of a TV tuner and Frank will use any plastic bipolar that says "C" or "D" on it for a 2N2222. 

Of course it worked the first time. He rigged up a patch to a pair of Class A push-pull 6L6s so Christie could hear it and she said it was "Also cute but bigger than the other one." 

Now a real QRPer would cry at that, but not Frank who sees no advantage in miniaturization at all. In fact, he mounted the whole thing in an old case from a Collins 6 and 2M transceiving attachment he junked out for the parts and no two knobs matched as Frank thinks matching knobs slow you down in a pileup. He wanted to take it back to his own shack and try it out with his breadboard MOPA and pair of 100THs because he does not run QRP, saying it "transfers the burden to the other guy."  
-----------------

Frank Jones was one HARD CORE HOMEBREWER.  No store-bought Zener diodes or toroidal cores for him! 

All of the SolderSmoke Herring Aid 5 articles can be found here: 

Saturday, February 5, 2022

Thomas K4SWL -- SOTA Activation on Bearwallow Mountain, North Carolina (video)


Thomas put out a very nice video of his recent activation of Bearwallow Mountain in western North Carolina.  Really nice.   It was fun to see the QSOs and the logging as he did it.  Very cool that he worked Christian F4WDN --- Jack NG2E also worked F4WDN on a recent activation in the Shenandoah area of Virginia. 

More details on the activation here:  


Thanks Thomas! 

Friday, February 4, 2022

Barefoot Ham Radio -- PA2OHH's Wonderful Web Site


I first saw the link to Onno's site on Peter VK2TPM's blog.  And at first I confused it with the site of another great homebrewer Miguel PY2OHH.   This is all very IBEW:   On the website of an Australian ham,  I spot the web site of a Dutch ham living in Spain and briefly confuse him with a Brazilian homebrewer with a very similar callsign.  TRGHS. 

Onno PA2OHH has an inspirational approach to the hobby that he presents in a  really wonderful website.   Here is his intro to Barefoot Radio: 

Barefoot technology and Barefoot power!

Barefoot technology or simple, non-professional radio technology and real Barefoot power or harmless QRP power, that is what you will find here. There are some complex designs but many designs are simple radio amateur circuits. They will never be used professionally!
These simple circuits and rigs can give you much fun: home brewing, portable activities during holidays, etc.
Batteries and inverted V dipole antenna's with a fishing rod as the center support are all you need to make many QSO's.

Much fun!
Barefoot technology and Barefoot power can give you much fun, but is not perfect... There are disadvantages like VXO control instead of a VFO, direct conversion receivers that receive both sidebands and simple frequency displays that are not so easy to read. But working with such simple equipment is often more exciting than working with a much better commercial transceiver.
Perhaps that you cannot believe that you can make many QSO's with QRP power of only 1 watt. Indeed, some practice is needed in the beginning so do not give up too soon. Every boring standard QSO becomes an exciting experience with QRP power!

--------------

Check out Onno's site:  https://www.qsl.net/pa2ohh/


Mike WU2D -- VFO Video #3


Mike WU2D continues to show us how it is done.  I hope to make all my future VFOs using the techniques he describes.  Thanks Mike. 

Thursday, February 3, 2022

Exorcism Lite -- Spur Suppressed on 17 meter Transmitter -- Split TX/RX Station On The Air


I spent most of January in the tropics, away from my workbench.  This seems to have had a good effect on my 17 meter split TX/RX project.  As I was leaving, heading south,  I was thinking about several difficult options to deal with my spur problem (see previous blog posts). I thought about turning the transmitter into a transceiver by building a receiver board.   I thought about putting San Jian frequency counters on both the transmitter and the receiver, then doing a visual numerical "netting" by just putting the two devices on the same frequency (I actually ordered 3 San Jian counters).   The counter option was even more complicated than it at first seemed -- I would have to build a converter to shift the RX VFO frequency up.  VK2EMU suggested a tube type "Magic Eye" (interesting idea, but also complicated).   This was getting out of hand. 

When I got back home, I took a new look at the problem.   I decided to take one more shot at suppressing the 8th harmonic of the carrier oscillator.  I had already built a new oscillator and buffer using the circuit from Farhan's BITX20.  And I had put it in a metal box.  Now I decided to do three things: 

1) Tighten up the low pass filter at the output of the buffer by moving the cutoff frequency lower (to around 7 MHz) thereby getting a bit more suppression at 41 MHz

2) Try putting a series LC shunt circuit tuned to 41 MHz  at the output of the carrier oscillator (between the oscillator and the buffer). 

3)  Reduce the voltage to the oscillator/buffer.  I have this on a pot, so I can adjust it down to the point where the remnant of the harmonic is no longer audible, while keeping the main carrier osc signal sufficiently strong. 

It seemed to work.  I could now hear the desired frequency for spotting, without the confusing tone from the spur.  

Why had I been able to do this back in 2002 in the Azores using a simple trimmer cap to ground?  My guess is that I was using my Drake 2-B as the receiver.  The trimmer cap to ground may have reduced harmonic output.  And I was probably cranking back the RF gain on the 2-B to the point where I could hear the desired signal but not the remnants of the spur.  I have no RF gain control on the Barebones Barbados receiver that I am using in this project. 

So, what's the lesson from all this?  Well, if you are faced with a serious technical problem, and you find yourself considering complicated and difficult solutions,  go to the Dominican Republic for about a month (especially if it is January or February), and then take another look at the problem when you return.  If you are unable to travel this far or for this long,  taking a walk or taking a weekend break from a troublesome problem will likely have a similar mind-clearing effect. 

The video above shows part of a February 1, 2022 QSO with Gar WA5FWC using the split TX/RX 17 meter rig.  Gar is an amazing long-time SSB homebrewer who got his start with phasing rigs back in the day. 

Wednesday, February 2, 2022

The NCDXF/IARU Beacons (very useful website)

 

So there I was, innocently checking the lower end of the tuning range on my now 17 meter SSB Barebones Barbados W4OP receiver.  I had it tuned to the bottom of the 17 meter phone band.  All of a sudden I hear YV5B in CW.  It was obviously a beacon transmission. 

I had forgotten about these beacons.  Some quick Googling brought me to a very up-dated web site: 


The site shows exactly which station is transmitting at any given moment.  There is also a very handy map display giving beam headings and distance from your location.  

So far, I'm only hearing YV5B and VE8AT.  I hope to hear more once the Coronal Mass Ejection is behind us. 

Check it out.  Leave your receiver on 18.110 MHz.  Let us know what you are hearing.  

Three cheers for the NCDXF and the IARU! 

Tuesday, February 1, 2022

Mike WU2D Shows Us How to Do Temperature Compensation in Homebrew LC Analog VFOs


In several of the articles that I have seen about the homebrewing of VFOs the authors seem to throw up their hands when the subject of temperature compensation comes up.   They seem to just say, "This is hard.  Not for the faint of heart.  Good luck with that!"   But in this great video Mike WU2D shows us in very practical terms how to do temperature compensation of VFOs.   This is really great news for those of us who prefer old style coils and caps to Si5351 chips.  Thanks Mike!  

Wednesday, January 26, 2022

Image of James Webb Space Telescope In Position at L2




A very nice shot of the James Webb Space Telescope, nearly 1 million miles away, taken from Rome. 

Friday, January 21, 2022

"From Crystal Sets to Sideband" -- A Great Book about Homebrew Radio by Frank Harris K0IYE (FREE!)

I first came across the above picture of K0IYE's inspirational, completely homebrew station many years ago in the pages of "World Radio" magazine. I have already linked to Frank's book many times over the years, but it is so good that I regularly feel compelled to write about it again. Frank updates the book. Just check out the introduction to his website. Frank even has a Spanish language version of his book. All for free. Thank you Frank.


The introduction to Frank's web site:


Over the last century amateur radio has evolved into numerous different
hobbies. Some hams enjoy weekend contests in which they try to
contact as many stations as possible. Others talk to as many of the
world's 341 call areas as possible and collect QSL cards to prove it. Other
hams just like to ragchew with friends. Still others communicate over
long distances at UHF frequencies using satellites, meteorites, aurora and
other substitutes for a sunspot-charged ionosphere. Some hams provide
communications for their communities during emergencies.

Many of us have returned to the early days of radio by building our own
equipment from scratch. Most home builders start by building QRP (low
power) transmitters. If this doesn't satisfy your urge to build something,
you can move on to build the entire station. That is what this website is about.


https://www.qsl.net/k0iye/

Thursday, January 20, 2022

Mike WU2D on VFOs (with additional Tribal Knowledge from Frank Harris K0IYE)


Great stuff from Mike and from Frank Harris K0IYE.   But when I put the VFO in a box, I usually try to put the frequency determining components (the coil and most of the caps) in the box, with the powered components (transistor, Zener,  voltage dropping resistors) outside the box.  If I put these powered components in the box, I find there is some drift as these components slowly heat up the interior of the box. 

Dean KK4DAS and he VWS Builders have just stated building analog VFOs, so Mike's video is very timely for them. 


Wednesday, January 12, 2022

Looking at the Galaxy's Spiral Arms with a Dongle, a Raspberry Pi,and a Homebrew Antenna


I told Farhan that the world NEEDS a homebrew Raspberry Pi observatory at Lamakaan in Hyderabad. They are on it.  

This looks very do-able.  And fun.  And UHF.  And SDR. And Raspberry Pi. 

I'd like to build one too.  I was encouraged by the video demo -- it was done in Alexandria, Virginia, very close to where I live. 

A while back I was lamenting to Dean that I reluctantly threw away a DISH or DIRECT TV  satellite TV antenna.  I worried that I had discarded something that would have been useful for radio astronomy.  Turns out I didn't need it.   This video and the associated .pdf shows how to look at the galaxy with a simple homebrew (Home Depot!) horn.  



Thanks to Thomas K4SWL of the SWLing Post for alerting us to this. 

Monday, January 10, 2022

Exorcism Not Quite Complete -- Thinking of Other Options

As often happens, I may have jumped the gun in declaring the exorcism of my 17 meter transmitter to be a success. As readers of this blog will recall, my problem was that when trying to "net" my separate 17 MHz receiver and transmitter, at around 18.116 MHz I could hear more than one tone as I tried to get to zero beat.  The 8th harmonic of my 5.176 MHz carrier oscillator was mixing with the 23 MHz VXO signal and producing a spur.  I could probably knock the level of this spur down below FCC limits, but -- and here is the problem -- I probably could never knock it down to the point that it would not be audible in the sensitive receiver that sits right next to the transmitter.  So this is really a netting problem, not really a spur problem. 

I don't want to try another filter frequency -- I have VXO crystals that really work only with a filter at 5.176 MHz.

So here is my current idea:  Build a receiver board and turn this thing into a transceiver.  Switch with relays the input and output of the 5.176 MHz filter, and use relays to switch to the receiver board the VXO and carrier oscillator signals. 

Making this thing a transceiver would eliminate the need for netting.  This should solve my problem. 

What do you folks think? 

73  Bill 

Thursday, January 6, 2022

Roy Lewallen W7EL Gives Us All EZNEC for FREE! Thanks Roy! (Video)


Free download here: https://www.eznec.com/

Thanks to Roy Lewallen W7EL for this great gift to the amateur radio community.  

And thanks to G-QRP for the excellent video (above) of Roy talking about antenna modeling.  

Tuesday, January 4, 2022

Exorcism Completed! Getting Rid of the Spur in my 17 meter SSB Transmitter using a TinySA (video)

To re-cap:  The problem became evident when trying to "net" or "spot" my transmitter onto my receive frequency.  Around 18.116 MHz, I could hear at least two tones in the receiver as I moved the transmitter frequency.  I needed to get rid of the extra tone. 

First, thanks to all who sent in suggestions.  They came in literally from around the world, and this is a demonstration of the IBEW in action.  I used or at least tried all of them.  They were all good ideas. 

Following Vasily Ivananeko's pseudonymous suggestion I rebuilt the carrier oscillator (apologies to G3YCC).  I used the carrier oscillator/buffer circuit from Farhan's BITX20.   

Henk PA0EME said I should look at the signal level at the input ports of the NE602 mixer.  Henk was right --- the VXO input was far too high.  I lowered it, but the problem persisted. 

At first, I thought that the spur in question was so small that it would not show up on the air.  I could not see it in the TX output using my TinySA spectrum analyzer.  That was good news and bad news:  Good that it was not showing up on the air, bad that I could not see it in the TinySA and use that image in the exorcism. 

At first I thought that the spur was being caused by the 10th harmonic of the carrier oscillator and the third harmonic of the VXO.  This seemed to fit.  So, following VK3YE's sage advice, I built a little 69 MHz series LC trap (using a coil sent by AA1TJ, on a board CNC'd by Pete N6QW).  That trap succeeded spectacularly in crushing the 10 harmonic.  Look at these before and after shots on the TinySA: 

Before Trap

After Trap

Spectacular right? But guess what?  The problem was still there.  

I scrutinized the situation once more. I realized that the spur would be more visible if I put the TinySA on the input of the transmitter's PA (a JBOT amp designed by Farhan) as opposed to putting it on the output.  Watching the spur and the needed signal move in the TinySA as I tuned the VXO, I realized that they were moving in opposite directions.  This indicated that the spur was the result of a carrier oscillator harmonic MINUS a VXO-generated frequency (as the VXO frequency increased, the spur frequency decreased).  Looking at my EXCEL spread sheet, I could see it:  8th harmonic of the carrier oscillator MINUS the main output of the VXO. 

To confirm this, I plugged the values into W7ZOI's Spurtune program.  Yes, the spur popped up and  moved as predicted.  

For further confirmation I shut down the carrier oscillator by pulling the crystal from the socket, and then just clipped in a 5.176 MHz signal from my HP-8640B signal generator (thanks KB3SII and W2DAB). Boom!  On the TinySA, the spur disappeared.  Now I at least knew what the problem was:  a harmonic from the carrier oscillator.  

Following good troubleshooting practice, I turned off the gear and went to bed.  When I woke up, an idea came to me:  Before launching into a lot of filtering and shielding, just try running the carrier oscillator at a lower voltage, seeing if doing so might reduce the harmonic output.   I disconnected the carrier oscillator board from the main supply and clipped in a variable voltage bench supply.   Watching the signal on my TinySA, I watched as the spur completely disappeared as I reduced the voltage from around 13V to 10V  (see video above).  The main signal frequency level did not change much.  I tested this by listening for the hated extra tones.  They were gone.  Exorcised.  

Key lessons: 

-- Spur problems are difficult to troubleshoot.  Armstrong's superhet architecture is, of course, great, but this is definitely one of the pitfalls.  Single conversion makes life easier.  IF selection is very important. Choose wisely! 

-- When looking at the TinySA as you tune the rig, pay attention to which way the spur is moving.  This provides an important clue regarding the combination of harmonic you are dealing with. 

-- The TinySA is a very useful tool.  It seems like it is easier to use than the NanoVNA (which is also a fantastic tool). 

-- It can be fun and rewarding to re-visit old projects.  In the years between original construction and the re-look, new test gear has become available, and the skill and experience of the builder has improved.  So problems that once seemed insurmountable become fix-able. 

-- Thinking through a problem and thinking about possible solutions is very important.  It pays to step away from the bench to think and rest.  Rome wasn't built in a day. Here's a rough block diagram that I drew up (noodled!) while trying to figure out this problem: 

Monday, January 3, 2022

1BCG -- The 100th Anniversary of the Trans-Atlantic Test


Thanks to the Antique Wireless Association for this really wonderful video, and for their involvement in the 100th anniversary event.  Special thanks to Ed K2MP. 

On December 11, 2021, the 1BCG team in Connecticut had some technical difficulties.  As we all know, that is part of being a radio amateur. Details of the problems are presented here: 

http://1bcg.org/1BCG/the-special-event-transmitter/

Phil W1PJE managed to hear and record some of the 2021 transmission (Thanks Phil).  Listen here: 

https://drive.google.com/file/d/1uPvD9Qh-VJTnyDzOPPSrYfbksks8sQsx/view?usp=sharing

Phil also sent this spectrogram of the signal. 


Good thing Paul Godley ran into Harold Beverage on the ship going over. 

And imagine me complaining about having to step out into the carport to adjust my antenna -- Godley had to trek one mile THROUGH SEA-WEED to adjust his.  Respect.   

Sunday, January 2, 2022

SolderSpace! N2CQR from Geostationary Orbit

 

Farhan VU2ESE kindly invited us to talk to his Lamakaan Amateur Radio Club.  They did a simulcast through the QO-100 Geostationary Satellite.  This picture shows N2CQR being beamed into India from 22,500 miles.   Note the ET-2 and the Mythbuster on the bench.  This was a lot of fun.  Thanks Farhan! 

Saturday, January 1, 2022

Straight Key Night 2021/2022 (Videos) -- Happy New Year!



I made a few contacts on 40 meter CW using my old Hallicrafters HT-37 and Drake 2-B. 

Happy New Year to all!  73   Bill 

An Interview with Paul Lutus (Audio)



Thanks to Bob Scott KD4EBM for alerting us to this wonderful interview. 

Friday, December 31, 2021

Troubleshooting Apollo: 23 MHz Crystals in a NASA Ground Receiver


More amazing Apollo stuff from CuriousMarc. 

Here we see them struggling to find the proper frequency for one of the oscillators in a dual conversion UHF receiver from the Apollo program.  For the VCO, they needed a crystal in the 23 MHz range. They faced the same questions we face:   Series or parallel?  Load capacitance?  Fundamental or overtone? 

It just so happens that at this moment I have on my bench the 17 meter SSB transmitter that I built some 20 years ago.  And the VXO in it uses crystals in the 23 MHz range.  TRGHS. (More on the spur problem with this rig soon.  The solution does involve the 23 MHz VXO.) 

Very cool that CuriousMarc found a manufacturer still willing to produce custom-made crystals. JAN flashbacks!  LapTech Precision in Canada: https://www.laptech.com/index.php

The video above is Episode 8 in the Apollo Comms series.  If you go back one episode, you can watch Marc and his assistant troubleshoot the NASA Apollo UHF receiver.   They use very familiar troubleshooting techniques.  This reminded me a lot of what we do with older, potentially modified gear.  They were able to figure out what was wrong and  how a mod had changed things.  This set the stage for the crystal replacement selection we see in Episode 8.   Here is Episode 7: https://www.youtube.com/watch?v=87qA41A_Ies

Note:  The frequencies in this Apollo receiver were listed in Megacycles, not Mega Hertz. 

Thanks to Bob Scott KD4EBM for alerting us to this. 

Thursday, December 30, 2021

McCoy SSB Crystal Filters (1963) -- But Apparently NOT the Real (Lew) McCoy

 
Last month we were talking about this company.  Someone thought it was run by Lew McCoy of ARRL Homebrew fame, but it now appears that our Lew McCoy was not involved in the company. 

Note how they provide TWO carrier oscillator/BFO crystals for each 9 MHz filter, one for USB, the other for LSB. 

They were pricey too:  In 2021 dollars, that Golden Guardian would cost $390. 

Thanks to the K9YA Telegraph for posting the ad. 

Wednesday, December 29, 2021

My Kind of Chip: A Homebrew Discrete 555 Timer Built on Wooden Boards (video)


This is really beautiful. Radraksha Vegad (Pargrahi) from India built a discrete component version of the venerable 555 timer chip.  He built it on wooden blocks.  This leads to the kind of understanding that even Jean Shepherd would have admired.  No longer is the 555 a little mysterious black box.  No, Pargrahi shows us how it works.   

 I know we could do something similar with the NE602 or the LM386.  But probably not with an Arduino microcontroller or an Si5351.  And that says something about understanding and complexity. 

Thanks Radraksha.  And thanks to Hack-A-Day for alerting us to this: https://hackaday.com/2021/12/20/all-hail-your-new-giant-555-timer-overlord/#more-512230 


Tuesday, December 28, 2021

How to Fix the Spur Problem in my 17 Meter SSB Transmitter?

 

I built the transmitter almost 20 years ago.  It is in the larger box, which originally housed a Heathkit DX-40.  There is a lot of soul in that old machine.  Details on this construction project are here: https://soldersmoke.blogspot.com/2021/12/junk-box-sideband-from-azores-2004-qst.html  (The smaller box is a Barebones Superhet receiver set up for 17 meters.) 

In the 2004 QST article I discuss a problem I had with "spotting" or "netting."  This is something of a lost art, something that you had to do back in the pre-transceiver days, when running a separate transmitter and receiver.  This was how you got the transmitter on the receiver's frequency.  Essentially you would turn on the carrier oscillator and the VFO and let a little signal get out, enough to allow you to tune the VFO until you heard zero beat on the receiver.  My problem was that around one particular frequency, I would hear several zero-beats.  This made netting the receiver and the transmitter hard to do.  

Important note:  This is really just a problem with the "netting" or "spotting" procedure -- the problematic spur does not show up in any significant way in the output of the transmitter.  I can't see it on my TinySA.  But it is strong enough to be heard in the unmuted receiver sitting right next to the transmitter. And that creates the netting problem. 

In the QST article, I said that I noticed that the problem seemed to be centered around 18.116 MHz.  As I approached this frequency, the tones -- desired and unwanted -- seemed to converge. That was an important clue.  In the article I said I thought that I could eliminate the problem with just one trimmer cap to ground in the carrier oscillator, but looking back I don't think that this really fixed the problem. 

I recently took a fresh look at it.  Exactly which frequencies were causing the unwanted signals that appeared in my receiver? 

I used an Excel Spread sheet to find the culprits. 


The first column shows the carrier oscillator and its harmonics.  The second column shows the VFO when tuned for a signal at 18.11668 MHz (23.2927-5.17602), along with its harmonics.  Check out the 10th harmonic of the carrier oscillator and the third harmonic of the VFO: 69.8781-51.7602 = 18.1179.   Those two harmonics would produce the problem I had been experiencing. 

I turned to one of Wes Hayward's programs for confirmation.  Spurtune08 came in the EMRFD software package. Here is what I saw when I plugged in the above frequencies:    


You can see the little spur off to the left of the main signal.  In the program, as I tune the 23 MHz VFO frequency, the spur moves closer to the main frequency as I approach 18.116 MHz, just as it does in the real rig.   Note that I have only turned on the 10th harmonic of the carrier oscillator and the 3rd harmonic of the VFO.  Spurtune08 is very useful.  Thanks Wes! 

So, what is to be done?   For now, I am just restricting my operations on 17 meters to above 18.120 MHz.  (I worked several DX stations with it on December 27.)  But obviously I need to fix this. This rig needs an exorcism.  I think I only need to get rid of one of the harmonics, and the 10th harmonic of  the carrier oscillator seems easier to kill.  I'm thinking of putting the carrier oscillator in an Altoids box, and then adding some filters to knock down the 10th harmonic. 

Here is the G3YCC schematic that inspired this rig.  I used G3YCC's carrier oscillator and balanced modulator circuits, just using a 5.176 MHz crystal and changing the tank circuit in the collector: 


How would you folks knock down that 10th harmonic? 

Designer: Douglas Bowman | Dimodifikasi oleh Abdul Munir Original Posting Rounders 3 Column