KD4PBJ's FB BITX 40

Hi Guys!

I have to admit something. It's a learning experience.
A year or two ago I bought the Bitx boards from Sunil in India and while they are on the To Do list, haven't been built up yet. I have close to 20 projects on my to do list, so when Farhan's prebuilt SMT version became available I decided to get one.
I had gone over to TenTec before they shut down and bought a few of their two piece enclosures since I like how attractive they are and also inexpensive.
The Bitx went into the enclosure quickly and I measured a little over 10 W out with my scope. I fed a -125 dBm signal in using my HP8640 generator and could easily hear the tone.
So a really sensitive receiver. Nice and quiet too!
I got a SMT digital dial from QRP Guys and got it in the case. Now I heard a high pitched whine in the background. Nuts!
So I posted to the Bitx yahoo group asking for help in reducing the noise. I built a R/L/C filter network, added ferrites, built a copper clad and brass enclosure for the display. Nada. Noise still there. Adding adhesive copper tape didn't help either.
This was driving me mad. For some reason, and I don't know why, one evening I decided to try a gel cell. Success!!! No noise whatsoever.
Here's what happened....
When I first built the radio in early December I tested it on my operating bench. On that bench is a older Power Designs 0-60V 0-5A linear bench supply.
After adding the display I did integration on my soldering lab bench and for that I grabbed my HP E3610 supply which it turns out is heavy but switching, not linear. The noise was coming from the supply!!
If I hadn't tried the gel cell it may have taken me a long time to figure this out.
Saturday of last week was my first contact with it. I worked two Canadian stations with it, and both came back to me the first time  after I answered their CQ's. I did have one issue and that's the well documented drift. During the QSO I watched the display drift upwards as I held the PTT button down. I replaced the 100 pF and 47 pF chip caps in the VFO with disc ceramic parts from Mouser and now it doesn't drift.
While doing the work in the VFO section I also tweaked the trimmer cap a bit to bring the bottom range up to the start of the phone band, as before the bottom end was below 7 MHz and I figured that didn't do me much good for a SSB rig to waste a lot of its tuning range on the CW segment.
Here are a few pictures. Mic is home brew too, having made it for my MMR-40 rig.

Hope all is going well for you and looking forward to the next Solder Smoke.

Chris KD4PBJ