Podcasting since 2005! Listen to Latest SolderSmoke
Thursday, September 1, 2022
New Video: Farhan's Presentation on the "Daylight Again" Analog Transceiver
Saturday, June 11, 2022
Putting the "Mate for the Mighty Midget" Back to Work -- With a DX-100 on 40 Meter AM
After working on it for a while I got so fond of my old Hammarlund HQ-100 that I moved it from the AM/Boatanchors operating position over to a more convenient spot right next to my computer. This left a big gap on the receive side of the AM station.
I briefly put my HRO-ish solid state receiver above the DX-100, but I'm afraid that receiver needs some work. More on that in due course.
I thought about putting my SOLID STATE Lafayette HA-600A atop the thermatronic DX-100, but this just didn't seem right. The Radio Gods would NOT approve.
So I turned my attention to the Mate for the Mighty Midget that I built in 1998 and have been poking at and "improving" ever since.
This receiver worked, but not quite right. It received SSB stations well enough, but when I turned off the BFO I could no longer hear the band noise. I wasn't sure how well the RF amp's grid and plate tuned circuits tracked. And I had serious doubts about the detector circuit that Lew McCoy put in there when he designed this thing back in 1966.
As I started this latest round of MMMRX poking, I realized that I now have test gear that I didn't have in 1998: I now have a decent oscilloscope. I have an HP-8640B signal generator (thanks Steve Silverman and Dave Bamford). I have an AADE LC meter. And I've learned a lot about building rigs.
FRONT END TRACKING
The MMRX has a tuned circuit in the grid of the RF amplifier, and another in the plate circuit of the RF amplifier. There is a ganged capacitor that tunes them both. They need to cover both 80/75 and 40 meters. And they need to "track" fairly well: over the fairly broad range of 3.5 to 7.3 MHz they both need to be resonant at the same frequency.
McCoy's article just called for "ten turns on a pill bottle" for the coils in these parallel LC circuits. The link coils were 5 turns. No data on inductance was given. Armed now with an LC meter, I pulled these coils off the chassis and measured the inductances of the coils. I just needed to make sure they were close in value. They were:
L1 was .858uH L2 was 2.709 L3 was .930uH L4 was 2.672
Next I checked the ganged variable capacitors. At first I found that one cap had a lot more capacitance than they other. How could that be? Then I remembered that I had installed trimmer caps across each of the ganged capacitors. Adjusting these trimmers (and leaving the caps connected to the grid of V1a and V2A, I adjusted the trimmers to get the caps close in value. I think I ended up with them fairly close:
C1: 63.77-532 pF C2 64.81 -- 525.1 pF
I put the coils back in and checked the tracking on 40 and on 80/75. While not perfect, it was close enough to stop messing with it.
DETECTOR CIRCUIT
I've had my doubts about the detector circuit that Lew McCoy had in the MMMRX. In his 1966 QST article he claimed that the circuit he used was a voltage doubler, and that this would boost signal strength. But I built the thing in LT Spice and didn't notice any doubling. And consider the capacitors he had at the input and output of the detector: 100 pF. At 455 kHz 100 pF is about 3500 ohms. At audio (1 kHz) it is 1.5 MILLION ohms. Ouch. No wonder years ago I put a .1 uF cap across that output cap just to get the receiver working.
Scott WA9WFA told me that by the time the MMMRX appeared in the 1969 ARRL handbook, the second "voltage doubling" diode was gone, as were the 100 pF caps. Now it was just a diode, a .01 uF cap and a 470,000 ohm resistor. I switched to the 1969 Handbook circuit (but I have not yet changed the 1 meg grid resister to 470k -- I don't think this will make much difference). Foiled again by a faulty QST article, again by one of the League's luminaries.
6U8s out, 6EA8s in
We learned that the 6U8 tubes originally called for by Lew McCoy are getting old and not aging well. So I switched all three to more youthful 6EA8s. This seemed to perk the receiver up a bit.
MUTING from the DX-100
My K2ZA DX-100 has a T/R relay mounted in a box on the back of the transmitter. When the Plate switch goes up, it switches the antenna from receiver to transmitter. The box also has a one pole double throw switch available for receiver muting. I put the common connection to ground, the normally connected (receive position) connect the ground terminal of the AF output transformer to ground -- it is disconnected from ground on transmit. The other connection (normally open) is connected to the antenna jack -- on transmit this connection ground the receiver RF input connection. These two steps mutes the receiver very nicely.
Replacing Reduction Drive
Over the years I have had several different reduction drives on the main tuning cap. I had a kind of wonky Jackson brothers drive on there that needed to be replaced. I put in a new one -- this smoothed out he tuning considerably.
Ceramic Resonator
I never could get McCoy's 455 kc two crystal filter to work right. So at first I made due with the two 455 kc IF cans. This made for a very broad passband. Then I put a CM filter in there. This was more narrow, but with a lot of loss. There may have been others. But the filter spot is currently held by a 6 kHz wide ceramic filter. This one is my favorite so far.
Digital Readout
When I was running the DX-100 with the Hammarlund HQ-100 I built a little frequency readout box. The box was from a Heath QF-1 Q multiplier (I am sorry about this). The readouts are in Juliano Blue and come via e-bay from San Jian. I now have it hooked up to the DX-100's oscillator. I haven't tapped into the MMMRX's oscillator yet.
Thursday, June 2, 2022
The Amazing Workshop and Test Gear of Tony Albus PE1ONS
Wednesday, May 18, 2022
W1VD's Boatanchor Receiver Tests
Jay's results: http://www.w1vd.com/BAreceivertest.html
Jay's methods: http://www.w1vd.com/Receivermeasurementbasics.html
Discussion: https://www.antiqueradios.com/forums/viewtopic.php?t=96872
Tuesday, April 26, 2022
Level UP EE Lab Builds a Superhet Receiver
Darren has many other excellent projects on his YouTube channel. My Hammarlund HQ-100 receiver started giving me trouble this week, and I was debating whether or not to fix the old thing. Darren's channel provided the inspiration I needed. It will be fixed!
Please subscribe to Darren's channel. And spread the word about his videos. We definitely want him to make a lot more.
Thanks Darren!
Sunday, April 17, 2022
Windsor (England) Signal Generator (from Slough) with a Very Cool Dial
Friday, April 1, 2022
SolderSmoke Podcast #236 -- Bill's 17-12 Rig, Pea Shooter, VFO Wisdom, Temp Compensation, Need Code for Max2870, Making Enclosures, MAILBAG
SolderSmoke Podcast #236 is available!
http://soldersmoke.com/soldersmoke236.mp3
Winterfest! Many Boatanchors. Lots of old good analog test gear. Talk with Dean KK4DAS. Met up with Armand WA1UQO and Charles AI4OT.
Monday, March 28, 2022
Vienna Wireless Winterfest Hamfest 2022
Saturday, March 26, 2022
Getting More Rigorous About Receiver Design (Video)
The author of the software seems very cool"
My name is Alfredo Accattatis; I love electronics and software, and I have been working for years in commercial companies as software/firmware engineer and software designer. I've been writing programs for embedded systems (with DSP and MICROCONTROLLERS), for PC, for Avionic Computers and even for Mainframes, using C, C++, Pascal, Ada, REXX and assembly. I starting write VA during my free time just for fun and using (also) my DSP experience. The program was and is completely FREE.
More info about Alfredo here:
https://www.sillanumsoft.org/about_the_author.htm
Do you folks think I need to buy the kind of True RMS Audio Voltmeter that is being used at the end of the above video?
Monday, February 28, 2022
LA6NCA Designs and Builds a Very Hybrid 80 Meter Transmitter (Si5351 and a 12A6 Tube) (Video)
Monday, February 7, 2022
SolderSmoke Podcast #235 NE-602, Azores Rig, Spur Problems, SSB Rigs, Peashooter, HB Filters, MAILBAG
SolderSmoke Podcast #235 is available for download:
One contact on uBITX. More SW listening.
Repaired my Chrome Book in Santo Domingo!
Christmas Present for All: James Web Space Telescope launch
Tuesday, January 4, 2022
Exorcism Completed! Getting Rid of the Spur in my 17 meter SSB Transmitter using a TinySA (video)
To re-cap: The problem became evident when trying to "net" or "spot" my transmitter onto my receive frequency. Around 18.116 MHz, I could hear at least two tones in the receiver as I moved the transmitter frequency. I needed to get rid of the extra tone.
First, thanks to all who sent in suggestions. They came in literally from around the world, and this is a demonstration of the IBEW in action. I used or at least tried all of them. They were all good ideas.
Following Vasily Ivananeko's pseudonymous suggestion I rebuilt the carrier oscillator (apologies to G3YCC). I used the carrier oscillator/buffer circuit from Farhan's BITX20.
Henk PA0EME said I should look at the signal level at the input ports of the NE602 mixer. Henk was right --- the VXO input was far too high. I lowered it, but the problem persisted.
At first, I thought that the spur in question was so small that it would not show up on the air. I could not see it in the TX output using my TinySA spectrum analyzer. That was good news and bad news: Good that it was not showing up on the air, bad that I could not see it in the TinySA and use that image in the exorcism.
At first I thought that the spur was being caused by the 10th harmonic of the carrier oscillator and the third harmonic of the VXO. This seemed to fit. So, following VK3YE's sage advice, I built a little 69 MHz series LC trap (using a coil sent by AA1TJ, on a board CNC'd by Pete N6QW). That trap succeeded spectacularly in crushing the 10 harmonic. Look at these before and after shots on the TinySA:
Spectacular right? But guess what? The problem was still there.
I scrutinized the situation once more. I realized that the spur would be more visible if I put the TinySA on the input of the transmitter's PA (a JBOT amp designed by Farhan) as opposed to putting it on the output. Watching the spur and the needed signal move in the TinySA as I tuned the VXO, I realized that they were moving in opposite directions. This indicated that the spur was the result of a carrier oscillator harmonic MINUS a VXO-generated frequency (as the VXO frequency increased, the spur frequency decreased). Looking at my EXCEL spread sheet, I could see it: 8th harmonic of the carrier oscillator MINUS the main output of the VXO.
To confirm this, I plugged the values into W7ZOI's Spurtune program. Yes, the spur popped up and moved as predicted.
For further confirmation I shut down the carrier oscillator by pulling the crystal from the socket, and then just clipped in a 5.176 MHz signal from my HP-8640B signal generator (thanks KB3SII and W2DAB). Boom! On the TinySA, the spur disappeared. Now I at least knew what the problem was: a harmonic from the carrier oscillator.
Following good troubleshooting practice, I turned off the gear and went to bed. When I woke up, an idea came to me: Before launching into a lot of filtering and shielding, just try running the carrier oscillator at a lower voltage, seeing if doing so might reduce the harmonic output. I disconnected the carrier oscillator board from the main supply and clipped in a variable voltage bench supply. Watching the signal on my TinySA, I watched as the spur completely disappeared as I reduced the voltage from around 13V to 10V (see video above). The main signal frequency level did not change much. I tested this by listening for the hated extra tones. They were gone. Exorcised.
Key lessons:
-- Spur problems are difficult to troubleshoot. Armstrong's superhet architecture is, of course, great, but this is definitely one of the pitfalls. Single conversion makes life easier. IF selection is very important. Choose wisely!
-- When looking at the TinySA as you tune the rig, pay attention to which way the spur is moving. This provides an important clue regarding the combination of harmonic you are dealing with.
-- The TinySA is a very useful tool. It seems like it is easier to use than the NanoVNA (which is also a fantastic tool).
-- It can be fun and rewarding to re-visit old projects. In the years between original construction and the re-look, new test gear has become available, and the skill and experience of the builder has improved. So problems that once seemed insurmountable become fix-able.
-- Thinking through a problem and thinking about possible solutions is very important. It pays to step away from the bench to think and rest. Rome wasn't built in a day. Here's a rough block diagram that I drew up (noodled!) while trying to figure out this problem:
Friday, December 3, 2021
Alan Wolke W2AEW: YouTube Silver Play Button Award, and ARRL Hudson Division 2020 Technical Achievement Award
Saturday, November 6, 2021
M0NTV's "Crystal Filters for the Fearful" (video)
Friday, November 5, 2021
The Importance of Keeping the Noise FLAT
Saturday, October 30, 2021
Using Noise to Sweep a Filter with the TinySA
Wednesday, October 27, 2021
How to Listen with your TinySA
Friday, August 27, 2021
SolderSmoke Podcast #232 -- Mythbuster, Pete's Tube CW Rig, Pete's DC RX and Simple SSB Rig, NanoVNA and TinySA, Very FB Mailbag
Frank Jones and the FMLA -- Possible Victory?
IBEW Stickers: NASA, Johns Hopkins APL....
Cycle 25 Lookin Better Today: SFI 93 SN 47
Toobular! A Tube Transmitter
SR-160
Simple SSB rigs around the world!
KI7NSS's Pacific 40
The Mythbuster and the Struggle Against the Urban Legend
W2EWL's Cheap and Easy SSB
W4IMP's IMP. Articles in ER by Jim Musgrove K5BZH and Jim Hanlon W8KGI
The Spirit of Homebrew SSB. From Electric Radio K5BZH December 1991
Reduced Front End Gain on the DIGITIA
Back on 17! HP3SS sells HBR receiver to Joe Walsh
Maybe another Moxon?
NanoVNA -- Alan W2AEW helped solve mystery of why NanoVNA not providing accurate readout of circuit impedance. Over driving. Need attenuator.
TinySA -- Limited Resolution Bandwidth. But you can listen with it! See video on blog.
-- Google Feedburner to end e-mails from the blog :-(
-- Paul VK3HN -- TIA AGC? Farhan and Paul looking into options
-- Ciprian's Romanian Mighty Mite
-- Dino KL0S SolderSmoke GIF and graphical presentation on sideband inversion
-- Allison KB1GMX helped me on 24 volts to IRF 510 issue.
-- Dave K8WPE Wabi Sabi and Martha Stewart. And thanks for parts! 40673s!
-- Steve N8NM building a 17 meter rig with 22.1184 crystals in a SuperVXO and a 4 MHz filter.
-- Dean KK4DAS restoring an old Zenith. One hand behind your back OM.
-- Pete Eaton debating SSB or DSB for 17. Go DSB Pete!
-- Richard KN7FSZ a FB HBer. Asked about my solid-stating of Galaxy V VFO.
-- Walter KA4KXX on benefits of no-tune BP filters like Farhan's FB.
-- Jack 5B4APL on Time Crystals and Homebrewing in the 4th dimension. FB OM!
-- Moses K8TIY listens to the podcast with his young son Robert. Crank it in Robert!
-- Farhan and the SBitx on Hack-A-Day
-- Also Tom's receiver from junked satellite rig on Hack-A-Day
-- Todd K7TFC sent in beautiful message about the spirit of homebrewing. On the blog.
-- Grayson KJ7UM was on Ham Radio Workbench with George Zaf
-- AAron K5ATG running a uBitx with a homebrew tuner and antenna. Hope I can work him
-- Heard Mike WA3O last night on 40 DIGITIA. Water cooled amplifier