Using the RF Power Amplifier of the BITX40 Module

 

PA shematic from the BITX 40 Module

Click on the diagram for a better view

C.F. Rockey W9SCH (who alerted us in SPRAT 22 to the chicken sacrifice option) spoke of transistors that exhibit "quantum mechanical necromancy."  Rockey explained that when this happens, "The transistor simply turns up its toes and dies. Not even an Atomic Physicist can tell you why!"  

This often (very often!) happens with homebrew power amplifiers.  So when we find a good one, many of us stick with it, using the same power amp circuit in rig after rig.  I have done this with the power amplifier from the BITX40 Module. 

Mythbuster (75 & 20 Meter) version (early)  

Click on image for a better view. 

https://soldersmoke.blogspot.com/2021/08/mythbuster-video-13-rf-power-amplifier.html

Same amplifier built into Version 2 of the 15-10 Transceiver 

Click on image for a better view. 

In the build for the 15-10 transceiver you can see some changes.  I used an RD06HHF1 instead of an IRF-510.  I used an 8.1 volt zener diode instead of the regulator chip. I set the bias at around 5.5 volts DC on the gate of the RD06.   I used a smaller, metal can driver transistor (it works fine). I changed the input/output physical configuration between the pre-driver and the driver stages (I think it was kind of goofy the way I had it in the Mythbuster).  Finally, you can see how I used a small piece of copper tape (with conductive adhesive) to shield the line going from the driver transformer to the gate of the RD06.  The wire was too small to use a bit of shielded coax, but I think the copper tape and the copper clad board beneath it work just as well. 

Farhan provided me with some fascinating background on this circuit: 

Bill,

I just saw your post on the bitx40 power amp. The credit must go to Wes for this, it is from the Lichen transceiver described in 6.9 of the EMRFD. I merely copied it with some modifications for it to work with junkbox components.

It bears mentioning that at that time I didn't have a way of generating two tone signal or measuring the IMDR. Those came later when I built my own spectrum analyzer based on Wes and Terry White's spectrum analyzer. It was sheer luck that I picked this power chain that already had careful gain distribution.

For the output, the original build used and LPF with inductors wound on a ballpen shell and TV baluns cores instead of toroids. Again, it was incredibly lucky that they worked at all. 

- f

More Info on the Cuban Jaguey Solid State DSB Transceiver

ZL2BMI Transceiver Layout (not full size here!) 

Continuing our search for information the Cuban "Jaguey" DSB rig, Trevor Woods pointed me to Dick Pascoe's QRP column in the (below) July 1998 issue of Ham Radio Today.  I think the first SPRAT article about Eric Sears' ZL2BMI DSB rig was in SPRAT 83 in the summer of 1995.  This fits well with the sequence described below by Arnie Coro CO2KK. 

I am still looking for a schematic and pictures of the Jaguey rig: If you can help in this, please let me know.  

Amazingly Cool MONTV Video on Direct Conversion Receivers with Glue Stick PTOs

I think this is one of Nick's best videos. And he has made a lot of good ones. 

https://www.youtube.com/watch?v=xl9dnajkYO0

This is a really excellent description of how a Direct Conversion receiver works. But more importantly Nick really captures the joy of building one of these receivers using discrete, analog components, including a Permeability Tuned Oscillator made from our beloved Glue Sticks.  

Extra mojo comes in the form of a mixer designed by Pete Juliano using J310s to simulate a 40673 dual gate MOSFET.  Fantastic.  Icing on the cake comes from a W8DIZ AF amp out of SPRAT magazine. 

There is a grand finale.  I won't spoil it.  Watch the video. Suffice it to say that Farhan would be pleased with this.  

Great stuff.  Thanks Nick!  

Understanding a Very Simple Two-Diode Mixer

 

Take a look at the simple little mixer above.  I think I first saw it in SPRAT.  Thinking that it was really just a simplified version of the two diode Doug DeMaw mixer that I had been using for years, I couple of years ago I built it into a little Direct Conversion receiver.  It worked great.  But later, I began to have doubts about it.  In the words of young James Clerk Maxwell, I started to wonder about "the particular go of it." 

You see, the way the DeMaw mixer is set up,  both of the diodes are simultaneously on and off.  This has the effect of "chopping up" the incoming RF at a rate set by the VFO frequency.  Boom.  Fournier.  Mixing.  Great.  

But look at the mixer at the top of this post.  Here the VFO signal is coming in on the wiper of the 1k pot. The same signal is hitting both diodes at the same time.  The diodes are not being fed differentially.  So D1 and D2 are NOT both simultaneously tuning on and off.  Instead, when the wiper goes positive, D2 turns on while D1 is off.  On negative swings of the voltage at the wiper, D1 turns on while D2 is off.  For me, this made it a "mystery mixer." 

This reminded me of the sub-harmonic DC receiver I built earlier in the year:  The VFO runs at half the operating frequency, but the diodes are set up to switch on and sample the RF TWICE each VFO cycle.  This is the equivalent of having the VFO at the operating frequency.  

Could it be that this was just a sub-harmonic mixer with the VFO at the operating frequency? (I should note that Doug DeMaw published a design that actually made this mistake.  See:  https://soldersmoke.blogspot.com/2011/07/doug-demay-and-polyakov.html ) I knew that this would sort of work, but it would not work very well.  And the mystery mixer seemed to work very well.  Hmmm. 

I was loaning the DC receiver with the mystery mixer in it to a local high school.  I worried that I was loaning them something that I didn't really understand. I remembered that I'd been trying to figure out this mixer since early 2021:  https://soldersmoke.blogspot.com/2021/02/some-thoughts-on-singly-balanced-mixers.html  

Our beloved book, Solid State Design for the Radio Amateur (SSDRA) has an explanation of this circuit on page 74.  But this explanation didn't seen to work for me.  Check it out. YMMV. 

Bottom line:  I still couldn't figure this circuit out, so left it alone for while.  

The other day I woke up and looked at it with fresh eyes.  Suddenly it hit me.  Although the VFO was hitting the diodes in the same non-differential way as is done in the sub-harmonic mixer,  the RF (signal) is entering the mixer in a differential way.  This means that the two diodes are taking turns sampling the upper side of L2, then bottom side of L2, via L1 and L2.  This results in a complex repeating waveform that is similar to that of diode ring mixer.  Within that complex repeating waveform, there are sum and difference frequencies. I did some noodling on this: 

The key difference between this mixer and the sub-harmonic mixer is the way L2 is positioned:  In the sub-harmonic mixer, there is no differential feed of the RF.  Both diodes get the same polarity of RF.  The VFO switches on D1, then D2.  The RF is sampled at twice the VFO frequency.    But in the mystery mixer that had me scratching my head, the RF is fed to the diodes in differential form.  So while the diodes here are -- as in the sub-harmonic mixer -- being switched on and off sequentially, they are taking turns sampling the top and the bottom of L2.  That provides the complex repeating waveform that we need to get the sum and difference frequencies.  In a DC receiver the difference frequency is audio. 

What do you guys think?  Do I have this right?  How would you characterize this mixer:  Is it multiplying by 1 and 0?  Or is it multiplying by 1 and -1? 

This would be good mixer for a school project.  It is simpler than a mixer with a tri-filar toroid. 

What Coil for the Polyakov Input Circuit? How to calculate a coil value for resonance.

So,  what is the value for L1 and L2?   What coil should I use?  

Michael AG5VG had that question.  And so did I when I built this receiver.  See below for the process I used in answering this question. 

On Tuesday, August 9, 2022 at 10:53:32 PM EDT, Michael S  wrote:

Good Evening Bill,

My name is Michael and I really enjoy your podcast with Pete. I have also spoken with him in regards to the design of a 20M bandpass filter I made for a homebrew rig.  I am currently in the process of making a 20 meter DSB - SC type. Thank you for all the information that you speak and teach about during your podcast. I also enjoy the humor. It's great.

The Polyakov is a simple DC receiver and it amazes me and how the sound quality is. My question is, what is the turns on the toroid for the antenna primary side and the radio secondary and how did you figure out the turns because looking at the schematic it doesn't give that information that I can see. Also how you resonated it with the variable capacitor that looks like a 365pf air variable. 

Thank you for your time and keep up the great work on the podcast and the content on YouTube.

73s,

Michael

AG5VG

My response: 

Good questions Michael.   When I saw the SPRAT article I too was struck by the fact that it didn't give a value for the coil.  But DK2RS did have a large value variable capacitor... And he was billing this as a dual-band (80-40) rig.  So I figured he wanted that LC circuit to resonate as low as 3.5 MHZ and as high as 7.3 MHZ.  So, with a variable cap that goes up to 350 pf, what value L should I use?   I started by calculating the resonant frequency of the frequency mid-way point: 5.1 MHz.   I figured the variable cap should be around 162 pf at the mid-way point.  At this point I went to the on-line resonant frequency calculator: https://www.1728.org/resfreq.htm (a REALLY useful site!).   This site revealed I needed a coil of about 6 uH.  This put me in the ballpark.   But then -- with the site -- I tested it with the values of the variable cap I had on hand.  Mine was 23pf to 372 pf.  (you really need an LC meter to do this kind of thing). 

Again at the resonant freq calculation site:  23 pf and 6uH = 13.5 MHz           372 pf and 6 uH = 3.3688 MHz

This would have been OK, but I wanted to move the frequency range down a bit, so I tried. 6.5 uH 

23 pf and 6.5 uH = 13 MHz                 372 and 6.5uH = 3.23 MHz

Now, how many turns?  First look at the overall coil -- don't worry about taps at this point.    I use the Toroid Turns Calculator: http://toroids.info/

 Start by asking yourself "What core do I have on-hand?    Let's say you have a T-50-2 (red/clear).   The calculator shows you need about 36 turns.  Do-able, but physically kind of tight.  

I found a big core in my junk box.  A T-106-2.  The calculator showed I'd need about 22 turns on this core. It was much easier to get these turns on the larger core.  

You have to measure the core after you wind it to make sure you are at the desired inductance.   One side of the main coil went to ground, the other side to the top of the variable cap. 

 Now for the taps and secondaries:  The schematic shows a tap.  This is usually about 1/4 of the number of turns up from ground.   I picked about 5 turns, and wound a little tap in there at that point -- that tap went to the antenna.  You also have a secondary coil --no value is given, but based on experience I guessed around 5 turns -- I wound these turns on top of the primary one lead went to ground, the other went to the diodes and the switch. 

 The last thing to do is to see if the circuit resonates on both bands that you want to receive.  You can do this with a signal generator, or with the band noise:  Hook up an 80 meter antenna.  Put the cap closer to its max value and tune the cap -- can you hear band noise?  Or can you hear (or see on a 'scope) a signal at 3.5 MHz?   You should be able to peak it with the main cap.  Try to do the same thing on 40 meters -- here the variable cap should be closer to minimum capacity. 

 That's it.  That's how I did it.   You can do it too!   Good luck with the Polyakov.  

 One hint:  Building the VFO is the hard part.  You can get started by using a signal generator in place of the VFO.  Just make sure you have the level right -- around 620 mV input.  

 Good luck -- Let us know if you have trouble. And please let us know how the project goes.   

 73    Bill    N2CQR  

20 meter rig built by AG5VG

Polyakov (RA3AAE) Direct Conversion Receiver: 40 meter DC RX with VFO at 3.5 - 3.6 MHz (with video)

I've been reading about Polyakov (or "sub-harmonic") Detectors for a long time: 

https://soldersmoke.blogspot.com/search/label/Polyakov--Vladimir

But until now, I never built one.  Recently,  Dean KK4DAS and the Vienna Wireless Makers group have been building a Direct Conversion receiver.  Their receiver uses an Si5351 as the VFO, but of course Dean and I have decided to try to do things the hard way by building non-digital VFOs.  At first we just came to the conclusion that my earlier Ceramic Resonator VFO wasn't much good (it drifted too much).  This led us into standard Colpitts and Armstrong VFOs, and the fascinating world of temperature compensation.  Then I remembered the Polyakov circuit -- this would allow us to use a 3.5 MHz VFO on the 7 MHz band.  Lower frequency VFOs are easier to stabilize, so I started building my first Polyakov receiver.  You can see the results (on 40 meters) in the video above. 

I started working with a circuit from SPRAT 110 (Spring 2002). Rudi Burse DK2RS built a Polyakov receiver for 80 and 40 that he called the Lauser Plus.  (Lauser means "young rascal" or "imp" in German.) For the AF amplifier, I just attached one of those cheap LM386 boards that you can get on the internet.  With it, I sometimes use some old Iphone headphones, or an amplified computer speaker. 

The Polyakov mixer is a "switching mixer."  The book excerpt below shows how I understand these circuits.  The enlightenment came from the Summer 1999 issue of SPRAT (click on the excerpt for an easier read): 

Leon's circuit shows us how a simple switching circuit in which the switches are controlled by the VFO can result in an output that has the sum and difference components. That is the hallmark (and most useful part) of real mixing.  Remember -- we say that mixing happens in non-linear circuits when the passage of one signal depends on what is happening with the other signal.  A switch is as non-linear as you can get! And that switch is being controlled by the VFO.  

In a Direct Conversion receiver we usually run the VFO at the operating frequency. This results in audio just above and just below the operating frequency. 

The Polyakov Direct Conversion circuit is a bit different.  It has the switches (the diodes)  turned on twice each cycle:  When the VFO voltage goes to a positive peak, this turns on one of the diodes.  When the VFO goes to a negative peak, this turns on the other diode.   So in effect the switch is being turned on TWICE each cycle.  So with the Polyakov you run the VFO at HALF the operating frequency.  For a DC receiver designed to run around 7.060 MHz, you build a VFO at around 3.53 MHz.  This has some immediate advantages.  My favorite is that it is easier to get a VFO stable at a lower frequency.  It is easier to stabilize a VFO at 3.53 MHz than it is at 7.060 MHz. 

When you open that SW 1 switch in the Lauser Plus, you no longer have a Polyakov mixer.  Now you just have a diode mixer.   It will be opening and closing once each cycle at the VFO frequency.  DK2RS used this to cover not only the 40 meter band (in Polyakov mode) but also the 80 meter band (in single diode detector mode).  That is why DK2RS has that big variable capacitor in the input circuit -- that LC circuit needs to tune all the way down to 3.5 MHz and all the way up to around 7.3 MHz.  (I used a coil of about 6.5 uH to do this.) 

With just one diode and operating at 80 meters, it works, but not as well as it does in the Polyakov mode on 40.  I can pick up 80 meter signals, but in this mode there seems to be more of an "AM breakthrough" problem. "Experimental Methods in RF Design" on page 8.11  describes what is going on (the last sentence is most relevant here): 

Here are some very good links with information on the Polyakov receiver: 

LA8AK on Polyakov: http://noding.com/la8ak/c21.htm

LA8AK's Home Page: http://www.agder.net/la8ak/index1.htm

LA8AK SK: http://www.agder.net/la8ak/   Almost seventeen years after his death he continues to help his fellow radio amateurs through his web sites.  TNX OM!  FB! 

BH1RBG: https://sites.google.com/site/linuxdigitallab/rf-ham-radio/dc-polyakov-based-first-dc-receiver

Hack-A-Day on Polyakov: https://hackaday.com/2015/11/15/polyakov-direct-digital-synthesis-receiver/

I will post a video tomorrow showing the receiver in operation on 80 meters.  

Three cheers for Vlad Polyakov, RA3AAE

SolderSmoke Podcast #239: Hex DX, VFO Temp Comp, DC RX, Polyakov!, DX-100, Wireless Set, Farhan's "Daylight Again" HDR rig, MAILBAG

N2CQR Hex Beam Aimed at Europe

SolderSmoke #239 is available for download: 

http://soldersmoke.com/soldersmoke239.mp3

TRAVELOGUE: 

James Webb Space Telescope.  Mars returning to opposition in early December.   

BILL'S BENCH

Hex Beam K4KIO - on roof – TV Rotor – 20-17-12  Lots of fun.  Working Japan regularly, Australia, South Africa on long path 17,000 miles.  52 countries SSB since July 11.

VFOs and Temp stabilization.  Dean KK4DAS found my ceramic resonator VFO for DC receiver drifty. He was right.  So I built a real LC Colpitts VFO.  Got me into temp stabilization.  A new hobby!  An obsession.  HT-37 and Ht-32 parts. Ovens?  WU2D’s second VFO video.  Understanding thermal drift and how to address it. Split stator caps.  Cut and try.  

Built a Polyakov DC Receiver. https://soldersmoke.blogspot.com/2010/03/polyakov-plus-dual-band-receiver-with.html  Lauser Plus.  Lauser = Imp or Young Rascal!  DK2RS.  He used a ceramic Resonator VXO at 3.58 MHz.   Mine works great on 40 with VFO running 3.5 -- 3.65 MHz. See schematic below. 

On 40 AM with DX-100 and MMMRX.  DX-100 died.  12BY7 VFO buffer went bad.  How common is failure in this tube type?  Nice QSO with Tim WA1HLR about the DX-100.

Got my Dominican license:  HI7/N2CQR!  SSSS on the way.   Thanks to Radio Club Dominicano and INDOTEL.

Getting more active in the Vienna Wireless Society.  

BOOK REVIEW:  

"The History of the Universe in 21 Stars” by Giles Sparrow.  Written during the pandemic.  Published by Welbeck, in London. https://www.amazon.com/History-Universe-21-Stars-imposters/dp/1787394654  Also:  From “Atoms to Amperes” by F.A. Wilson available for download.  See blog.

SHAMELESS COMMERCE DIVISION:   

Todd K7TFC getting ready to launch “Mostly DIY RF.”   I used his TIA boards in my 1712 rig.  He will have boards like this and much more.  Stay tuned.

I need more viewers on YouTube.  They want 4,000 hours IN A CALENDAR YEAR!  Please watch!

FARHAN’S NEW “DAYLIGHT AGAIN” RIG.  Analog.  VFO.   Comments, observations. We need to get him on the podcast.  Maybe two shows: SDR and HDR. 

PETE'S BENCH

Time very limited. But still sharing lots of tribal wisdom.

Wireless set with tubes!

Tool recommendation – Air compressor

 MAILBAG:

Farhan VU2ESE – Speaking of big antennas “Whenever I look at the huge construction cranes in Hyderabad, I always think how one could make 160m, 4 element yagi using it as a boom..”

Todd K7TFC in Spain, spotting Log Periodics in Madrid.

Andreas DL1AJG:  Can Biologists fix Radios?

Janis AB2RA Wireless Girl.  Expert on Hammarlunds.  And was my first contact with the Tuna Tin 2. She too was HB!

Peter Parker VK3YE on Owen Duffy VK1OD

Lex PH2LB on homebrew radio

Would this really be homebrew?  Mail from H-A-D article on FM receiver

F4IET a DSB rig from France

Ciprian got his ticket YO6DXE    

Josh G3MOT sent us a good video about the Vanguard satellite and IGY.

Dave Wilcox K8WPE bought Chuck Penson’s Heathkit book.

Rogier -- So many great articles and links from PA1ZZ

Bill AH6FC  Aloha. Retiring.  Wants to build.  Mahalo!

Grayson KJ7UM  Working on an Si5351.  Gasp.

Mike KE0TPE viewing YouTube while monitoring 6 meters.   He will have a lot of time to watch!

Chris KD4PBJ spotted Don KM4UDX from VWS FB

Mark WB8YMV building a superhet.  Having trouble with 455 kc IF can filter.

Walter KA4KXX Great comment on the Daylight Again rig. 

Ramakrishnan Now VU2JXN was VU3RDD.  Found lost Kindle with SolderSmoke book on it. Building SDR rig from junk box.  Trouble with the LM386. 

Pete, Farhan and Tony:  Shelves of Shame

Daylight Again by Farhan

The Polyakov receiver I built yesterday (from SPRAT 110, 2002!)

Putting a Real LC VFO in My Ceramic-Resonator, Direct Conversion 40 Meter Receiver. LC JOVO! (Video)

This is the DC receiver that I built back in 2017-2018. I had used a ceramic resonator in the VFO. That receiver was on the cover of SPRAT magazine. It may not have deserved the honor -- recently Dean KK4DAS and I discovered that the ceramic resonator VFO drifted rather badly. So Dean and I are now building real LC analog VFOs. This is kind of an aside to a Virginia Wireless Society -- Maker Group project. This video shows my receiver working yesterday on 40 using the VFO that was recently thrown together.

More details on the original project (that used the ceramic resonator) here: 

https://soldersmoke.blogspot.com/search/label/DC%20Receiver%20Build

 The VFO circuit comes largely from W1FB's Design Notebook page 36.  I followed most of the conventional tribal wisdom on VFOs:  NP0 caps, often many of them in parallel.  Air core coil (in my case wound on a cardboard coat hanger tube). 

For C1 I used a big variable cap (with anti-backlash gears) that Pete N6QW advised me to buy on e-bay. Thanks Pete.   L1 is on the cardboard tube.  I only built the oscillator and the buffer -- I did not need the Q3 amplifier.  (The water stain in the upper left is the result of a heavy rain in the Azores around 2002 -- water came pouting into the shack.)  

I think the VFO is more stable than the Ceramic Resonator circuit. But I want to go back and give the ceramic resonator circuit another chance...  Miguel PY2OHH has some really interesting ceramic resonator circuits on his site. Scroll down for the English translation: https://www.qsl.net/py2ohh/trx/vxo40e80/vxo40e80.htm

Dean KK4DAS commented that VFO construction is as much an art as a science.  I agree -- there is a lot of cut and try, a lot of fitting the components you have on hand into the device you want to end up with.  You have move both the frequency of the VFO AND the tuning range of the VFO.  Mechanics (in the form of reduction drives) is often involved.  And, of course you have to apply lots of tribal knowledge to get the thing stable. You could, of course, avoid all of this by using an Si5351, but I think that moves you away from the physics of the device, and is just less satisfying. 

So,  JOVO!  LC JOVO!  The Joy of VARIABLE Oscillation!   

ZL2BMI Double Sideband QRP Transmitter in SPRAT #191

Very cool that SPRAT had a Double Sideband (DSB)  transmitter article in its current issue (#191 Summer 2022). The author is DSB guru Eric Sears ZL2BMI,creator of the famous ZL2BMI  DSB QRP transceiver. 

I think DSB is a great way to break into homebrewing for phone.  Building a DSB transmitter is a LOT easier than building an SSB rig.  The DSB transmitter can then be converted into a DSB/Direct Conversion transceiver.   

Here is a link to 75 SolderSmoke blog posts about DSB (keep on scrolling, keep on hitting the "older posts" button): https://soldersmoke.blogspot.com/search/label/DSB

Here are a bunch of blog posts that mention ZL2BMI: https://soldersmoke.blogspot.com/search?q=ZL2BMI

Thank you Eric, and thanks to G-QRP. 

How to Fix the Spur Problem in my 17 Meter SSB Transmitter?

 

I built the transmitter almost 20 years ago.  It is in the larger box, which originally housed a Heathkit DX-40.  There is a lot of soul in that old machine.  Details on this construction project are here: https://soldersmoke.blogspot.com/2021/12/junk-box-sideband-from-azores-2004-qst.html  (The smaller box is a Barebones Superhet receiver set up for 17 meters.) 

In the 2004 QST article I discuss a problem I had with "spotting" or "netting."  This is something of a lost art, something that you had to do back in the pre-transceiver days, when running a separate transmitter and receiver.  This was how you got the transmitter on the receiver's frequency.  Essentially you would turn on the carrier oscillator and the VFO and let a little signal get out, enough to allow you to tune the VFO until you heard zero beat on the receiver.  My problem was that around one particular frequency, I would hear several zero-beats.  This made netting the receiver and the transmitter hard to do.  

Important note:  This is really just a problem with the "netting" or "spotting" procedure -- the problematic spur does not show up in any significant way in the output of the transmitter.  I can't see it on my TinySA.  But it is strong enough to be heard in the unmuted receiver sitting right next to the transmitter. And that creates the netting problem. 

In the QST article, I said that I noticed that the problem seemed to be centered around 18.116 MHz.  As I approached this frequency, the tones -- desired and unwanted -- seemed to converge. That was an important clue.  In the article I said I thought that I could eliminate the problem with just one trimmer cap to ground in the carrier oscillator, but looking back I don't think that this really fixed the problem. 

I recently took a fresh look at it.  Exactly which frequencies were causing the unwanted signals that appeared in my receiver? 

I used an Excel Spread sheet to find the culprits. 

The first column shows the carrier oscillator and its harmonics.  The second column shows the VFO when tuned for a signal at 18.11668 MHz (23.2927-5.17602), along with its harmonics.  Check out the 10th harmonic of the carrier oscillator and the third harmonic of the VFO: 69.8781-51.7602 = 18.1179.   Those two harmonics would produce the problem I had been experiencing. 

I turned to one of Wes Hayward's programs for confirmation.  Spurtune08 came in the EMRFD software package. Here is what I saw when I plugged in the above frequencies:    

You can see the little spur off to the left of the main signal.  In the program, as I tune the 23 MHz VFO frequency, the spur moves closer to the main frequency as I approach 18.116 MHz, just as it does in the real rig.   Note that I have only turned on the 10th harmonic of the carrier oscillator and the 3rd harmonic of the VFO.  Spurtune08 is very useful.  Thanks Wes! 

So, what is to be done?   For now, I am just restricting my operations on 17 meters to above 18.120 MHz.  (I worked several DX stations with it on December 27.)  But obviously I need to fix this. This rig needs an exorcism.  I think I only need to get rid of one of the harmonics, and the 10th harmonic of  the carrier oscillator seems easier to kill.  I'm thinking of putting the carrier oscillator in an Altoids box, and then adding some filters to knock down the 10th harmonic. 

Here is the G3YCC schematic that inspired this rig.  I used G3YCC's carrier oscillator and balanced modulator circuits, just using a 5.176 MHz crystal and changing the tank circuit in the collector: 

How would you folks knock down that 10th harmonic? 

Junk Box Sideband from the Azores (2004 QST Article)

About 20 years after I first built it, I find myself working on and using this SSB transmitter.    I recently added some impedance matching to the Swan 240 crystal filter;  several years ago I replaced the PA with a "JBOT" amplifier designed by Farhan VU2ESE.  I now have it on the air, using it with a highly modified Doug DeMaw, Barebones "Barbados" superhet  receiver. I had my first (recent!) QSO with this station yesterday, with Les 6Y6Y on the beach in Negril, Jamaica. 

More on this project in due course. Lots of soul in this machine. 

I'd forgotten about this article -- thanks to Pete Eaton for reminding me. Click on the images for a better look at the article. For an even clearer view, download the images and then open them on your computer. 

SolderSmoke Podcast #233: PIMP, Boatanchors, Novices, MMM, Heathkits, DC Receivers, Mailbag

SolderSmoke Podcast #233 is available. 

http://soldersmoke.com/soldersmoke233.mp3

Travelogue: Cape Cod. SST. Marconi Site.

The WFSRA:   The World Friendship Society of Radio Amateurs.

Pete's Bench:

The Pimp.
The NCX rig.
The Collins.
The many DC receivers built worldwide.
The parts shortages are real! Several key radios on hold. Si5351 sub.
Talk to G-QRP convention

Bill's Bench:

FT-8. Not for me. I tried it.
Novice Station Rebuild.
Globe V-10 VFO Deluxe.
Selenium rectifier removal CONTROVERSY?
Not crazy about my Novice station. Not crazy about CW. 
Mate for the Mighty Midget. Again. 
Mike W6MAB -- Detector problems LTSPICE Check
One more mod for MMM RX. Ceramic filter at 455.
Dropped screw inside tubular cap on Millen 61455 transformer. 
Talk to the Vienna Wireless Society
Thinking of a Moxon or a Hex beam.


BOOK REVIEW Chuck Penson WA7ZZE New Heathkit Book. http://wa7zze.com

Mailbag

-- New SPRAT is out! Hooray!
-- Todd K7TFC sent me copy of Shopcraft as Soulcraft. FB.
-- Dean KK4DAS building an EI9GQ 16 W amp. FB.
-- Jack NG2E Getting close on Pete's DC receiver.
-- JF1OZL's website is BACK!
-- Tony K3DY sent link to cool books. 
-- Sheldon VK2XZS thinking of building a phasing receiver.
-- Peter VK2EMU has joined the WFSRA. FB!
-- Ned KH7JJ from Honolulu spotted the Sideband Myth in the AWA video.
-- Chris M0LGX looking at the ET-2, asks about the variometer.
-- Pete Eaton Nov 64 anti HB rant in november 1964 QST. Wow.
-- Josh Lambert Hurley spreading FMLA stickers in the UK. FB
-- Stephen VE6STA getting ready to melt solder.
-- Got a great picture of Rogier PA1ZZ back on Bonaire.
-- Farhan reading the manual of Hans's new digital rig.
-- Paul G0OER wonders if FMLA getting ready to move on 5 meters.

Grayson Evans KJ7UM on the Ham Radio Workbench Podcast

 

OM Grayson was on the HRWB podcast with George Zaf and company. This was a really informative and entertaining session.  For example, when asked if special precautions are needed when working with thermatrons, Grayson replies, "Well, try not to swallow anything... and don't sit on the thermatrons."  Words to live by my friends.  Grayson's story about cooking Tektronix scopes in a refrigerator re-purposed as an oven (after cleaning the 'scope with a Home Depot power washer) is the kind of practical advice that readers of this blog REALLY NEED!  

But seriously, I learned a lot just listening to Grayson talk about thermatrons with George and the HRWB crew.  

The interview includes nice shout-outs to SolderSmoke, SPRAT/G-QRP, and Electric Radio magazine. 

Check it out:  https://www.hamradioworkbench.com/podcast/hollow-state-design

Stay to the end for some thermatron-related password management advice from George. 

Thanks to Grayson and to all the folks at HRWB. 

SolderSmoke Podcast #231 -- Travel, SST, Mythbusting, Filters, TIAS, NanoVNAs, DC RX in SPRAT, Drake A Line, Spillsbury, STICKERS! Mailbag

SolderSmoke # 231 is available: 

http://soldersmoke.com/soldersmoke231.mp3

Annual Field Day Special Edition

Travelogue:   To the Dominican Republic! 

New dog -- Meet Guapo (see below). 

A great Father's Day for Pete and Bill.  I got a TinySA. 

Pete got some cool chick magnet glasses (see below).  

Watch out Newbury Park! 

Bill's Activity

SST Transceiver. Took it to Dominican Republic.

Made only one contact, but QRP-QRP. 

Not a lot of CW activity, and not a lot around 14.060. 

A lot more FT8 visible on the NA5B WebSDR.

That might be better for this kind of operation.  

I might try SST CW out today from the backyard. Field Day!

Fired up my 20 meter DSB NE602 rigs.  Made two contacts.  

Still trying to fully understand the NE602 Gilbert Cell.  Lots of mystery in there. 

Building "The MythBuster."  75/20 with sideband inversion.  

10 pole 5.2 MHz filter.  Used Dishal and AADE. 

Used NanoVNA to see the passband. 

G3UUR for crystal parameters.

Cohn Constant K topology. 

Also used NanoVNA to check input and output impedance on the TIA amps I will use around the filter. 

Pete's activity: 

Article on DC receiver in SPRAT. FB response. 50 receivers under construction.   

Work on Drake A Line.  

Jim Spillsbury. 

------------------------------

The N5JHH IBEW SolderSmoke stickers (see above and below).  How we will use them. 

Mailbag:

N2SVD

K8ITY

Tom (Junkbox receiver)

N0ZIB (Curse you, SolderSmoke!) 

DL6ID

N2NLY

VK2EMU

ZS1KE

AF7O

NG2E

VU2ESE

OK1RP

N5JHH

Ciprian's Romanian Ten Minute Transmitter with Roots in SPRAT, KA4KXX, and the Florida Sunrise Net

It sounds great Ciprian!  It was really cool to see your video and hear you reference not only the SolderSmoke blog, but also SPRAT, the Michigan Mighty Mite, and Walter KA4KXX. Your little rig has a very fine lineage!  

I found Ciprian's video just after seeing the wonderful Herndon Mighty Mite of Jack NG2E.  TRGHS!  The Color Burst Liberation Army is on the march!   For more info on NG2E's Mighty Mite, check out his blog: https://jackhaefner.blogspot.com/2021/05/mounting-to-perfboard-and-scope-test.html 

Jack has in his possession one of the  7.123 MHz crystals that Walter KA4KXX sent me back in 2019 (during my ET-2 craze).   It seems obvious that Jack should build a Ten Minute Transmitter and use it to check into the Sunrise Net  https://qsl.net/srn/. 

Hodgepodge: Moving the Carrier Oscillator Frequency (and a Flashback to 2002) (Video)

As explained in the video, in the course of using my RTL-SDR dongle I noticed that the signal being put out by my Hodgepodge rig had some problems.  There was poor opposite sideband rejection, and in terms of audio quality I has putting out too many lows and too few highs.  I figured the problem was the result of the carrier oscillator frequency being a bit too low, a bit too close to the flat portion of the crystal filter passband.   I needed to move that carrier oscillator frequency up a bit. 

BITX40 Module BFO 

In the actual BITX40 Modules, L5 was replaced by just a jumper wire, and the C103 trimmer was not on the board.  Farhan and his team instead selected X5 crystals to match the passband of the 12 MHz crystal filter. Mine was originally at 11.998653 MHz.  But I wanted to tweak mine a bit -- I wanted to move it up about 500 Hz.  Reducing the capacitance would move the frequency up. Putting capacitance in series with C102 would have the effect of reducing the capacitance in the circuit.  I just removed the jumper wire and used the holes for L5.  First I put in a single 30pf capacitor.  This dropped the capacitance between X5 and ground to 18 pf.  That resulted in too large a shift.  So I added another 30 pf cap in parallel with the first one.  This resulted in a total capacitance from X5 to ground of 26 pf.  This was about right -- the carrier oscillator/BFO frequency was now 11.9991 Mhz.  I had moved the carrier oscillator frequency up by 447 Hz -- just about what I was hoping for.  

This was a very satisfying fix.  it was a chance to put to use experience with other SSB rigs, to make use of the RTL-SDR dongle as a diagnostic tool, and to tinker with the BITX40 Module in the way that Farhan had intended for it to be tinkered with.  

I'd done this kind of adjustment before, but without the benefit of an SDR display.  Below is the story of one such adjustment. 

---------------------------------

A Flashback to 2001-2002

(From my book "SolderSmoke -- Global Adventures in Wireless Electronics")

Now it was time for some debugging and fine tuning.  I needed to make sure that the frequency of the carrier oscillator was in the right spot relative to the passband of the crystal filter.  If it was set too high, the filter would be chopping off high notes in my voice that were needed for communications clarity, and it would allow too much of what remained of the carrier (residuals from the balance modulator) through. If it was set too low, the voice signal transmitted would be lacking needed base notes.  I didn’t have the test gear needed to perform this adjustment properly, but my friend Rolf, SM4FQW, up in Sweden came to my aid.

One night, during a conversation with Rolf, I explained my problem and he offered to help me make the adjustments… by ear.  Performing an electronic version of open-heart surgery, with power on and Rolf on frequency, I opened the case of the new transmitter.  The carrier oscillator has a small capacitor that allows the frequency of the crystal to be moved slightly.  With Rolf listening carefully, I would take my screwdriver and give that little capacitor a quarter turn to the right.  “Better or worse?” I would ask. 

I think this little adjustment session captures much of the allure of ham radio.  There I was, out in the North Atlantic, late at night hunched over a transmitter that had been forged from old Swans and Heathkits, from cell phone chips, and from bits of design from distant members of the fraternity of solder smoke.  Pericles, the source of many of the key parts, was gone.  So was Frank Lee, the amateur whose SPRAT article had inspired the project.  But Rolf and I carried on with the core tradition of the radio fraternity: hams help their fellow hams overcome technical difficulties.  

Pete Juliano's Presentation to the 2020 G-QRP Club Convention -- Building SSB Transceivers

It is a great day my friends.  G-QRP has posted on YouTube the presentations made at their 2020 convention. TRGHS! Above you can see the awesome FB contribution of Pete Juliano N6QW.  I watched it live on Zoom, but have been waiting patiently for the opportunity to share it with SolderSmoke readers and listeners. 

There are many other great videos of convention presentations on the G-QRP YouTube channel.  Here is the link to the channel: 

https://www.youtube.com/channel/UClhe-ybLZzpnJh80VmFuS-A 

Be sure to subscribe and give many "thumbs up" to the presentations. 

I see that our friend Alan Wolke W2AEW has a presentation on the NanoVNA in that channel. FB Alan. 

Thanks to G-QRP for running this event and for putting these videos on YouTube.