Old Tricks, Lore, and Art -- Freezing and Baking our LC VFOs -- An Example from Cuba

Pavel CO7WT explained why Cuban hams used a process of thermal endurance to improved the frequency stability of their homebrew rigs: 

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I'm CO7WT from Cuba, I started my endeavor in ham radio with a islander board.

They (FRC, like ARRL but in Cuba) made a print of a PCB to build the Islander, with component numbers and values, making construction fool proof, I think it was on the 90 or end of the 80...

Mine was built with scraps from an old KRIM 218 Russian B&W TV as Coro's explain, later on I get the 6bz6 and 6be6 tubes for the receiver (this worked better than the Russian parts) the VFO was transistorized, made with Russian components. A friend CO7CO Amaury, explain me a trick: thermal endurance:

For a week put a crust of ice on the VFO board by placing it in a frosty fridge during the night. Put them in the sun by day. This indeed improved stability, this was an old trick.

By thermal endurance I mean improving thermal resistance vs tolerance, meaning that tolerance doesn't vary as much with temperature changes.

 It's crazy, but it worked!!

I remember that my vfo was on 7 MHz, with Russian kt315 as normal Russian transistors and capacitors, nothing 1-5%, 20% at most, it ran several khz in 5-10 min, mounted on a Russian "Formica" board (no PCB) and wired underneath.

After that treatment to the complete board with components and everything, including the variable capacitor; I managed to get it to "only" noticeably in the ear after 30-40 minutes.

To me it was magic!!

Basically, what I'm describing is just "thermal annealing", but Cuban-style and with more extreme limits.

In a refrigerator you could easily reach -10 c and in the sun for a day in Cuba 60-80 celsius at least.

In Cuba in the 1990s-2010s many designs of DSB radios proliferated, both direct conversion and super heterodine (using an intermediate frequency)

At first tubes and then transistors, mostly using salvaged parts, so it was common to find 465/500 kHz (if common Russian) 455 khz and 10.7 Mhz with or without "wide" filters since narrow filters for SSBs were not scarce: they were almost impossible to get.

Not only that, crystals, ifs, PCBs, transistors, etc.

Then, around the 2000s, Russian 500 khz USB filters began to appear (from Polosa, Karat, etc. equipment from companies that deregistered and switched to amateur radio) and that contributed to improving... Even though at 7 MHz 500kc if is very close.

I made many modifications with the years mostly from 1998 to 2004 ish... better filters in front of the first RX stage (same IF described between stages) improved selectivity and out of band rejection, remember we had on that days broadcast as low as 7100 khz

Tx part was a pair of russian 6P7 (eq. RCA 807) in paralell, etc.

The Jagüey and others is one of those evolutions...

 This is something I remember...

73 CO7WT

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This is not as crazy as it sounds.  We can find versions of the same technique in the writings of Roy Lewellan W7EL, Doug DeMaw W1FB, and Wes Hayward W7ZOI.  I found this 2007 message from our friend Farhan VU2ESE: 

I think the word 'annealing' is a bit of a misnomer. the idea is to thermally expand and contract the wiring a few times to relieve any mechanical stresses in the coil. after an extreme swing of tempuratures, the winding will be more settled.
this techniques owes itself to w7EL. I first read about it in his article on the 'Optimized transceiver' pulished in 1992 or so.
but all said and done, it is part of the lore. it needs a rigorous proof.
- farhan

https://groups.io/g/BITX20/topic/copper_wire_annealing/4101565?p=,,,20,0,0,0::recentpostdate/sticky,,,20,1,860,4101565,previd%3D1193595376000000000,nextid%3D1194269624000000000&previd=1193595376000000000&nextid=1194269624000000000

And here is another example of coil boiling: 

https://www.qsl.net/kd7rem/vfo.htm

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I can almost hear it,  all the way from across the continent:  Pete N6QW should, please, stop chuckling.  Obviously these stabilization techniques are not necessary with his beloved Si5351.  Some will see all this as evidence of the barbarity and backwardness of LC VFOs.  But I see it as another example of lore, of art in the science of radio. (Even the FCC regs talk about "Advancing the radio art." ) This is sort of like the rules we follow for LC VFO stability:  keep the frequency low, use NP0 or silver mica caps, use air core inductors, keep lead length short, and pay attention to mechanical stability.  Sure, you don't have to do any of this with an Si5351.  Then again, you don't have to do any of this to achieve stability in an Iphone. But there is NO SOUL in an Iphone, nor in an Si5351.  Give me a Harley, a Colpitts, or a Pierce any day.  But as I try to remember, this is a hobby.  Some people like digital VFOs.  "To each, his own." 

Thanks Pavel. 

A Soviet Tube in Cuba: The "Little Spider"

I hope readers have picked up on the discussion of the Islander DSB rig out of Cuba. We had a bit of a breakthrough on this recently. I've been writing about it on the blog: 

https://soldersmoke.blogspot.com/2024/04/re-building-islander-dsbcw-rig-in-cuba.html 

One thing I think is especially interesting:  The Cubans were using parts taken out of old Soviet TV sets.  One of the tubes used in the VFO section of the Islander was known among the Cuban hams as "the little spider." 

Arnie Coro CO2KK explains why: 

"VFO is made with ONE of the 6 "little spider" 5 pentodes... By the way, I am sure you will like to know why the tube is locally known like that... the ZHE letter of the Cyrillic alphabet is something difficult to pronounce to a Cuban - or any other non slavic for the matter - and it resembles like a little spider on the tube's carton and... that's why it is not a 6 "ZHE" 5 but a 6 "little spider" five!!!"

Re-building the Islander DSB/CW Tube Rig in Cuba

The VFO Board

The "motherboard" for an Islander

Islander boards recently obtained in Cuba by CO7WT

Pavel CO7WT is making great progress in re-building an Islander DSB rig, the same kind of rig that got him started in ham radio, and that was so popular in Cuba years ago.  Here are some background blog posts on this rig:  https://soldersmoke.blogspot.com/search?q=Islander  In essence, the Islander was the earlier tube DSB/CW rig; the Jaguey was a later, solid-state DSB/CW rig. 

When they get this Islander going, hams outside Cuba should definitely try to work this re-creation of an important rig. 

Thanks Pavel for all the information.  I will share with the group info that Pavel sent about temperature stabilization techniques used on this rig.  

Pavel CO7WT writes: 

Great news, today I received the package from my colleague in zone 6.

Two original islander motherboards and one from the vfo!

I'm doing a search among old technical friends in the city and in the country to see if I can put together at least a transceiver motherboard.

Audio triode-pentode is easy, as is tx pentode and audio double triode.

The difficult ones would be the 6cb6 and 6bz6 of the receiver... At least according to what I have polled among my local friends...

Tomorrow some friends are going to start looking for bases and valves that can be used to build a trx islander.

All out of pure nostalgia. I intend to make it qrp, that is, up to the output pentode, which there is between 3-5W of power, that is enough for me.

I am looking for alternatives for small sources, perhaps I will use switching for the filaments and we will see what I can get for the 180-250v of the plates.

Earlier: 

CO7WT here, built a pair of the Islander back in the time, the most scary part was the power supply.

The 600V is 300ish V from the transformed DOUBLED stright from the transformer and if you look closely on the diagram the doubling capacitor need to be of good quality otherwise it will explode in the spot.

As you can imagine, using scrapped parts means that very often this capacitor explodes, even after a few months of duty, that was a common problem.

We used to use 47uF/800v from Germany that was almost easy to obtain, but exploded like fireworks a given day.

Later I learned that if you put a resistor of about 1k 5W in series and work it for a while like this [no real voltage at the end] it will behave in the future and this trick saved many, a trick that was shared with Coro CO2KK and he found the explanation on the taming/training of the dielectric after storage/inactivity will prevent it from exploding.

I think he made mention this on a DXers Unlimited program...

A Cuban Knack Story, and a Pandemic (SITS!) SSB version of the DSB Jaguey Rig -- Viva el Cacharreo!

 

First, the Knack Story.  Andy CO2AFV clearly has The Dilbert Disease: 

Hello my name is Andy. I had an interest in Ham radio before knowing that existed.  While I was a child my entertainment was building quartz oscillators that later I tried to receive on neighbors' and friends' radios. One day I succeeded in modulating two of them and I finally established a conversation with a friend about 200 meters from my home!!!

Andy with his FB HB rig

Here's a description of a version of the 7 MHz Jaguey transceiver that Andy built during the pandemic.  It looks to me as if he took the Jaguey DSB rig and added a 455 kHz filter with an additional mixer to turn it into an SSB rig.  So he is generating the SSB at 455 kHz, and mixing it with a VFO running at around 6.8 MHz.  The sum output would put you in the 40 meter band; the difference output at around 6.35 MHz could (mostly) be knocked down by a bandpass filter.  I think the Cuban Radio Federation Web Site gets it a bit wrong -- the purpose of the filter is probably to eliminate the unneeded sideband, not really to suppress parasitics. 

Federation of Radio Amateurs of Cuba Published: September 17, 2020 Viewed: 2352 Comments: 12 

Radio Transceiver CO9BIA 455 A construction carried out in times of Pandemic by its author, Andy Fernández Valdespino (CO2AFV). 

Cuban radio amateurs continue to accept the challenge of isolation caused by the incidence of COVID-19, but this does not mean they paralyze their activities. Such is the case of Andy Fernández Valdespino (CO2AFV), who for more than four months has been working on the development and construction of a new transceiver, the CO9BIA 455, a device that already works perfectly in the 7 MHZ Band. 

Andy, who is technical secretary of one of the Havana Radio Clubs, has to his credit the construction of two Jagüey-type radio models, as well as several types of interfaces for programming and Digital Modes; and various prototypes of antennas, among other elements that make up its constant “cacharreo” activities, as we say in our language. 

He has now completed and tested a new model that he has named with the callsign of his Radio Club, CO9BIA, and the model 455 is due to the use in this prototype of a filter of the same capacity. Asked about the details and other construction bases of this radio, whose transmission and reception tests using only outputs from the driver were carried out on September 14, Fernández Valdespino pointed out that his objective was to build a portable QRP equipment, of very large proportions. small, that it would be capable of being operated in the 40 meter band on both sides, by incorporating an improved VFO from the traditional Jagüey, but this with some modifications, and that the radio in question would work powered by a 7-inch battery. .2 volt, the same ones that come with most of the “Handy” used by radio amateurs. 

To complete the “portability” characteristics of the new radio, the possibility of exchanging antennas has been incorporated, and a very light variant of the telescopic type can also be used, just over one and a half meters long. Andy explained that for the development of the new equipment, he was based on studies that he has been doing on some of the characteristics of the Jagüey, a direct conversion radio with very good sensitivity, but that does not have good selectivity, so in the conditions of the current solar cycle, its behavior is not optimal. In Jagüey, the signals, after being modulated, do not pass through any band-pass filter, which causes many “spurious” signals to be released into the ether, which represents an obstacle to be solved in order to incorporate a linear that can increase its output power. All of this, the creator assures, was taken into account for the construction of this new design. For example, in the transmission step, in the CO9BIA 455, the microphone signal is mixed, pre-amplified, filtered and re-amplified, until it is delivered to the 455 kHz filter, to finally be mixed with the VFO signal; and as a result of these steps, the sum and subtraction of these mixtures is obtained, which are in the order of 6 and 7 MHz. As a final result, after these signals are injected into the input bandpass filter, only one output is obtained of 7 MHz, whose operating segments are carried out through the use of the improved VFO. Given these characteristics, with which spurious signal outputs are reduced or eliminated, in this new radio it is feasible to add a linear that can raise the power to approximately 7 watts, which would adjust to the power conditions described above.

This experienced “clunker” says that for the development and construction of this transceiver, three fundamental aspects were combined: the first, applying the experiences of having built other radio models, to ensure that the new prototype could be built by any radio amateur. with minimal knowledge of electronics, using recycled components and materials. Secondly, he used and adapted parts of the construction schemes of a radio project called LU3DY, from the Argentine Radio Club “Almirante Brown”; and finally, the adaptation of some parts of the traditional Jagüey, such as the VFO board and circuit. Although, as already explained, the radio works, 

Andy Fernández is immersed in the construction of a small linear amplifier similar to the ARARIHNA project, by a Brazilian radio amateur, as well as making final adjustments to what is already a reality: the conclusion and final adjustments of the new CO9BIA 455 Transceiver, a portable QRP device for the 40 meter Band, developed in these times when we must all stay at home, to protect ourselves from COVID-19. 

By Luis Enrique Estrada Hernández (CO2BK) FRC Information System Coordinator 

Circuit details.  

The VFO Board

Here is the web site of the Federation of Cuban Radio Amateurs that describes Andy's work: 

https://www.frcuba.cu/filiales-grupos/la-habana/radio-transceptor-co9bia-455.html?fbclid=IwAR1DptfJdfAS5PSBbyMMUd6zjHo2EA3SHo7hhD1hUPRdtYVF29mKPD8dgPE

And I learned a very useful Spanish word through this:  "Cacharreo" is a Spanish word that means to tinker with something in an attempt to fix, mend, or improve it. 

Thanks Andy!  And thanks to  Trevor for alerting me to this great project.  

The Super Islander Mark IV -- A Cuban DSB Transceiver Made From CFL Lightbulb Parts

Trevor Woods also sent us this report from Arnie Coro.  It is not clear to me what difference (if any) there is between the Super Islander Mark IV and the Jaguey Five (described yesterday).  But the bit about using parts from old CFL bulbs is interesting.  This was something championed by Michael Rainey AA1TJ several years ago.  See: https://soldersmoke.blogspot.com/2009/01/soldersmoke-98.html  

and:

https://www.qsotoday.com/transcripts/aa1tj

April 2010:

Today, I will be answering a question sent by listener Bruno from Croatia... Bruno picks up our English language programs via Internet, but he is now also listening on short wave too. He sent a nice e-mail message asking me about the latest version of the Super Islander amateur radio transceiver, because he wants to build one.

Well amigo Bruno, the Super Islander Mark IV is now on the air, and results are very encouraging considering that it is a 40 meters band transceiver built using recycled electronic components.

The Mark IV uses a totally different approach to the receiver design, and it adds two solid state audio filters.

Amazing as this may sound, some of the electronic components used to make the Super Islander Mark IV transceiver came from the circuit boards of broken or damaged Compact Fluorescent Light Bulbs... and that means that there is virtually an endless supply of those parts.

Here is now amigo Bruno, and amigos listening to the program at this moment, a brief description of the Super Islander's Mark IV receiver module.

It starts with a simple resistive signal attenuator that feeds a dual tuned bandpass input filter.

The filter has a limited bandwidth , chosen so as to limit response to out of band signals... The filter is followed by a cascode transistor radio frequency amplifier stage, that feeds a broadband four diodes product detector.

Low level audio from the product detector goes to the audio filtering and amplifying module, made with discrete transistors, of which several of them are also recycled from the Compact Fluorescent Light Bulbs circuit boards...

This version of the Super Islander, the Mark IV , is radically different from any previous ones, as we have now switched over to a totally low cost solid state design , that can be easily reproduced because it uses very common electronic components and straightforward , easy to adjust circuits.

In our upcoming mid week edition I will describe the VFO, or variable frequency oscillator and the transmitter module of this unique low cost amateur radio transceiver, the Super Islander Mark IV... about the lowest possible cost transceiver that will make possible regular two way ham radio contacts on the 40 meters band using either voice or radiotelegraphy modes.

The Jaguey Five -- The Solid State Cuban DSB Rig -- Circuit Description

Obviously we need a picture of a Jaguey transceiver. 

"Made in Jaguey Grande" 

Trevor Woods found this report from Arnie Coro (SK) CO2KK: 

February 2009: 

Here is now item three in detail: It was quite a long time ago, when I heard about a nice project sponsored by IARU, the International Amateur Radio Union, that was promoting the design of a kit, a simple single band transceiver kit that could be sent in a small air mail parcel to radio clubs in Third World nations which could then deliver them to would-be radio amateurs, and help them build and align the radios... But, unfortunately I lost track of the project, and as many of our listeners may realize there is still a great need of such a project... Past efforts along this line have had some problems, among them the mistaken approach of using of very sophisticated electronic components that in case of a breakdown would be impossible to replace locally; and also, all attempts seemed to try to make the transceiver an ultra- or near-ultra-miniature radio, something that won't help at all with beginners...

So, when I recenlty received an e-mail from Canada, asking what I thought about reviving this great idea, our Canadian amigo asked what we had already done here in Cuba, with our JAGUEY double side band plus CW 10 watt transceiver that went up to REVISION NUMBER 5. , This was the last upgrade, done about three or four years ago, and we named it the Jaguey FIVE, as it generates 5 watts of CW... The Jaguey FIVE was a low parts count, not miniature, easy to build single band transceiver that used readily available components, instead of sophisticated state of the art parts...

In order to please the friend who wrote about this topic, here is a brief, on the air, description of our Jaguey FIVE and by the way, Jaguey is the name of a town, actually it is Jaguey Grande, or big Jaguey, and the Jaguey is a beautiful tropical tree... The original Jaguey transceiver originated in that Matanzas province town in 1982,

The receiver part starts with a simple yet effective RF attenuator, then it feeds a bandpass
filter made of two tuned circuits... we use shielded IF transformers from old TV sets 4.5 megaHertz audio chains... A simple bipolar NPN small signal transistor grounded base amplifier feeds a homebrew double balanced mixer... and we "discovered" quote, unquote, that the antenna balun transformers used in TV sets, the 300 to 75 ohms baluns, had a ferrite core with two holes that makes a wonderful broadband transformer for the double balanced mixer...

We use computer diodes removed from defunct ISA old computer cards and motherboards and developed a very simple test jig to match the diodes... The double balanced mixer is fed on the other port from a simple three transistor oscillator, of which we have two versions, one using three NPN bipolar transistors and the other one using an FET oscillator followed by two bipolars... at the output of the mixer we have AUDIO, as this is a direct conversion receiver, amigos!!!

Now we amplify the audio using discrete components and again we have two versions of audio filters, one with bipolar NPN transistors and the other using a very common operational amplifier IC... The audio power output stage also is available to the builder in two versions, one using discrete components and the other using an integrated circuit audio amplifier that is locally available here in Cuba and produces a booming 2 watts of audio, with a lot of gain and rather low noise! This is the audio IC used by the most popular TV set in use here in Cuba, so we were able to obtain them from the TV repair shops at low cost.

Well, that's why I will describe as a flexible design... again, no attempt is made to make the Jaguey single band amateur transceiver a miniature rig, as miniaturization is definitely not for beginners!!! And following up this description of the receive section of the Jaguey, in our upcoming mid-week edition of Dxers Unlimited, I will describe the transmitter section of the rig,that shares the same variable frequency oscillator with the receiver.... I think that a new more up to date version of the Jaguey transceiver could very well be made available in kit form, with large-sized and easy to assemble circuit boards. The old Version 5 uses three circuit boards, one for the receiver, one for the VFO and one for the transmitter, so the newcomer can assemble just the receiver and start listening to amateur radio communications before having his or her own ham license!!!

You are listening to the weekend edition of Dxers Unlimited coming to you from Havana on the air and on the web at our Dxers Unlimited blog.

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A video of Jaguey Grande, Cuba: https://www.youtube.com/watch?v=krblz_5o6jU

Earlier posts about the Jaguey on the SolderSmoke blog: https://soldersmoke.blogspot.com/search?q=Jaguey

Arnie Coro: Jaguey Rig Designed in 1982, More info on the Rig

Jaguey, Matanzas, Cuba

Dxers Unlimited's mid week edition for 23-24 October 2007

By Arnie Coro
Radio Amateur CO2KK

...

My own personal experience with the original JAGUEY direct conversion 

transceiver, designed way back in 1982, is that when used with a well 
designed front end input circuit, those receivers provide amazing 
sensitivity, with signals as low as 1 microvolt easily detected but, 
they do have one drawback, their selectivity or ability to separated 
between stations is very poor. The direct conversion radio receivers are 
used for picking up CW Morse Code Signals , Digital Modes and Single 
Side Band, but they are not good for receiving AM signals, and can't 

pick up FM modulated signals at all...

The original JAGUEY 82 Cuban designed single band amateur transceiver, was tested against a sophisticated and really expensive factory built 

transceiver. The tests showed that our design was at least as sensitive 
as the very expensive professional equipment, registering a measured 
sensitivity of less than one microvolt per meter, producing perfect CW 
Morse Code copy of such a signal. Adding well engineered audio filtering 
to a direct conversion receiver can turn it into a really wonderful 
radio by all standards amigos. 

Radio is a fun hobby, and believe me amigos, there is nothing more 
magical than listening to a radio receiver you have just finished 
building !!!

-----

Peter Parker VK3YE Found a nice description of the Jaguey by Cuban radio Amateur Jose Angel Amador from the BITX40 Facebook Group: 

A translation.  This was apparently in response to someone who thought they'd found a Jaguey schematic: 

"That's not an original Jaguey, that was a simple, single band, unswitched, 5 watt, DSB, kit for beginners with no gear and needing something to put on the license.

Carbon microphone direct to balanced modulator, two stages with 20 dB gain, W1FB/W1CER style feedback, and final with 2 x 2N2102 class B.
The receiver was more like that of the schematic, with a TAA263, easy to get from the FRC in 1978, and headphones. No need for an RF stage: the mixer was overloaded at night with European broadcasts above 7150.
The VFO is also inspired by Solid State Design for the Amateur Radio, a Colpitts with 2SC372 and a low gain feedback buffer with two 2SC372s.
Binocular ferrites were taken from Soviet TV baluns. The conditions of Cuba 1978.
Today I would make an SSB rig with polyphase networks, mixer with 4066,  and VFO Si5351.
The big complication of BitX is the crystal filter, they either get it made, or stick to a recipe, but few have what is needed to measure and tinker with crystal filters.

Arnie Coro CO2KK (SK) Provides More Info on the Islander DSB rig

Peter Parker VK3YE found this message from Arnie CO2KK in the Wayback Machine.  We continue to look for more information on the Jaguey solid state DSB rig. 

Arnie wrote: 

Several years ago an amateur in central Cuba was approached by some of his young friends to help them build their first rig. CO7PR, Pedro, a telecommunications technician for the phone company, had a vast experience both with vacuum tubes and solid state circuits, plus that special gift of designing and building with whatever is available. After a few days, Pedro came out with the "Islander" prototype, a low parts count, easy to build single band transceiver!

Here is the circuit description of that little radio that has provided many cuban young and old, newcomers to our hobby, with their first rig... and the challenge to improve it.

RECEIVER:

It is a direct conversion, YES, a DC receiver made with vacuum tubes. The very thought of having those tube filaments fed from the AC power supply and at the same time having 80 or 90 dB of amplification made me shudder when I first talked to Pedro on the very popular here 40 meter band! You are LOCO Pedro, I told my good friend... CRAZY, those poor kids are going to hear 50 percent 120 hZ hum when they tune across the 7 megahertz band.

Yes Arnie, you are right, it has a little background hum, but by using a small loudspeaker and small coupling capacitors... it's tolerable! The receiver shares, in its original version, the same antenna input as the transmitter output stage, a PI network, but we soon learned to add a separate LC tuned circuit first and latter a bandpass double tuned input filter...PLUS a signal attenuator... a very primitive but effective attenuator... just a 10 k potentiometer!

For an RF amplifier stage the Islander uses a russian pentode, which is the equivalent of the popular TV IF amplifiers of the 50's... looks like a 6CB6, for those of you that fixed TV sets 40 years ago or so.

The 6 "little spider" five, as everyone knows that tube here,has a lot of gain, and it can be kept rather stable by a judicious choice of screen and cathode resistor values.. Noisy pentagrid converter follows!

The 6A2P... a russian 6BE6, was the first tube type used in the Islanders, later some people tried the ECH81 triode-hexode and found it works better.

The circuit of the 6A2P-6BE6 is quite straighforward... a... you guessed right... PRODUCT DETECTOR... fed from the vacuum tube VFO... and providing its audio output to the two stage audio amplifier.

Audio amplifier is made with a triode-pentode tube of which plenty are locally available from defunct TV's... the ECL82 and the 6F4P and 6F5P of east european and russian manufacture respectively provide a lot of gain.

So... that's your receiver.. quite straightforward, works on 160, 80 and 40 meters by just changing the input filter and the VFO injection, it does NOT provide very good selectivity at all, but during the daytime, when the 40 meter band is used for local and regional contacts, it puts those new hams ON THE AIR!

VFO... the big problem amigos!

CO7PR worked very hard to try to make a stable vacuum tube VFO... and he almost made it..

YES, ISLANDERS drift, some not too much, others are not so good, depending on who built the rig, and how close they followed Pedro's advice at first, and Arnie's CO2KK later (as yours truly became quite involved in the project, as soon as I found that it was THE way of getting all those guys ON THE AIR!)

VFO is made with ONE of the 6 "little spider" 5 pentodes... By the way, I am sure you will like to know why the tube is locally known like that... the ZHE letter of the Cyrillic alphabet is something difficult to pronounce to a cuban - or any other non slavic for the matter - and it resembles like a little spider on the tube's carton and... that's why it is not a 6 "ZHE" 5 but a 6 "little spider" five!!!

The VFO cleverly works at one half the operating frequency... and then it DOUBLES frequency at the plate circuit... output is via a link to the pentagrid or hexode mixer depending on which type you use.

BUT... the VFO also has a second output to the transmitting chain.. Well that's the receiver... OH YES... the VFO is fed from a VR tube, a gaseous discharge voltage regulator similar to a VR-150 or VR-105... CO7PR advises to use the VR105, but when building the Islander, special in the countryside, that's a very hard part to find, as old TV sets don't use VR tubes! So people use whichever VR they can find. ZENERS? They are only available locally for 6 to 24 volts, so they can't be used with this rig.

ISLANDER DSB AND CW transmitter circuit:

From the VFO plate circuit, you pick up 7 mHz energy (usually you must wait at least half an hour for that said 7 mHz energy to be stable enough in frequency) and feed two diodes (ex-video detectors from russian TV type D20) acting as what I like to call BALANCED AND UNBALANCED modulator!

When used for DSB, it is certainly a DSB generator... but when you want to work CW, it must be UNBALANCED.something easy to achieve with just a resistor from the +12 volts line and a switch!

The balanced modulator receives its audio from a carbon microphone capsule salvaged from an old telephone, and conveniently connected to same +12 volts with some additional filtering via biggest possible electrolytic + small ceramic dogbone from TV set IF amplifier as RF bypass... no dogbone capacitor there... strange howls on Islander audio as RF leaks into balanced modulator you know.

So dogbone ceramic capacitor is a must! No, disk ceramics are not locally available, so people must use the next best choice... dogbone ceramics in the 100 pf to 5000 pf range, usually rated at 300 volts or so... (that 300 volt rating we learned the hard way, but more about that later.)

The original version of CO7PR's Islander ran with the carbon microphone, no MIC LEVEL control option, as he really wanted to keep things simple... later versions have audio preamps of various designs, and some even have a sort of primitive compressor.. From the balanced modulator the DSB (plus a little carrier leak that is always there) drives the rig's one or two transistor low level RF amplifier, which is made using whatever NPN silicon transistor is available, usually KT315's salvaged from TV's too. the KT315 is sort of a russian version of the 2N2222, so you understand why we use it here!

RF voltage reaches then the grid of an ex-video output amplifier vacuum tube, and there you are... about 2 to 5 watts of either DSB or CW on 40 meters and a new cuban amateur ON THE AIR!

Before I forget... keying... a little chirpy always because of so many interactions between simple circuits, sometimes not too well shielded, first time builder etc.

BUT... ISLANDER is ON THE AIR providing that young kid from the local junior high school or that doctor that always wanted to be a ham, or maybe the fresh out of school electronic technician, with the fascination of their first ever rig. YES, they drift, and some drift badly, when the frequency determining capacitors in the VFO are not too good... (most of the time), as I said they are a little chirpy. and the receiver's selectivity makes working 40 meters at night almost impossible (although some wizards do make nightime contacts at the low end of 7 mHz) BUT. YES, they are ON THE AIR.

Today there are a few Islanders still on the air, and some are even still built brand new (with many of CO7PR's and CO2KK's mods), but the trend is for all solid state rigs centered around CO5GV's and CO2JA's prototype the "JAGUEY," a design that draws a lot from Wes Hayward's Solid State Design for the Radio Amateur, and as of late, with lots of ideas coming from SPRAT, the G-QRP club magazine and QRPp from NORCAL, the Norther California QRP club!!!

In a future posting I will describe the "Jaguey," too.

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More info on the Cuban DSB and AM rigs can be found here:

https://soldersmoke.blogspot.com/2023/04/more-info-on-cuban-jaguey-solid-state.html 

https://soldersmoke.blogspot.com/2023/03/homebrew-am-from-cuba.html

https://soldersmoke.blogspot.com/2023/03/more-cuban-homebrew-from-80s-and-90s.html

https://soldersmoke.blogspot.com/2023/03/schematics-for-cuban-islander-double.html

https://soldersmoke.blogspot.com/2023/03/the-islander-homebrew-dsb-rig-from-cuba.html

https://soldersmoke.blogspot.com/2023/03/needed-more-info-on-cuban-islander-or.html

More Info on the Cuban Jaguey Solid State DSB Transceiver

ZL2BMI Transceiver Layout (not full size here!) 

Continuing our search for information the Cuban "Jaguey" DSB rig, Trevor Woods pointed me to Dick Pascoe's QRP column in the (below) July 1998 issue of Ham Radio Today.  I think the first SPRAT article about Eric Sears' ZL2BMI DSB rig was in SPRAT 83 in the summer of 1995.  This fits well with the sequence described below by Arnie Coro CO2KK. 

I am still looking for a schematic and pictures of the Jaguey rig: If you can help in this, please let me know.  

Homebrew AM from Cuba

Jose CO6EC sent us more information about homebrew rigs built in Cuba.  The transmitter above is a thing of beauty.   I am really glad that Jose has held on to it.  Thanks Jose! 

Jose CO6EC today

Jose CO6EC writes: 

This is another work from that time:  an AM and CW transmitter of about 100W of power, with an on-board modulator.  It was taken with some modifications from a Handbook from the 50s.  Here goes:  it was built with what we had on hand at that time, it still exists, I keep it as a relic of those years.

It used combined Soviet and American tubes in the RF sections:  Soviet 6P9 and (2) 6146.   The modulator used Soviet 12AX7, 12AUT and (2) 6P7. The 6P9 works as a crystal oscillator, and in  case of using an external VFO it works as an amplifier and doubler or tripler to obtain outputs in the  160,80,40,20,15 and 10 Meter bands. 

The VFO was also taken from a 1949 Handbook if I remember correctly, but I don't have any literature on that, as you can see in the photo it has 5 5u4c rectifier valves, VR150 voltage stabilizer, 6v6 output, another 6v6 as a separator and a 6 )I(4 (60I94?) Soviet, in the oscillator.  The stability they achieved in those years is incredible,  I could communicate with stations that were on LSB and if I didn't tell them that I was on AM they didn't notice. 

  As a receiver I used an old   Soviet AM and CW receiver, used by the Aviation HF stations   of the 40s, which no longer exists hihihihihi

I'll tell you how I tuned all that good ftuff:  First I put the receiver  in CW to beat the signal of the stations in SSB.  After hearing them clearly, I removed the oscillator of the receiver  and connected only the VFO of the Transmitter, and beat the signal with that of the receiver until I heard the other station  clearly, then I put the transmitter to work and was ready to communicate.

There were many communications made with that station, even internationally on phone  and CW. 

Today everything is easier because with transceivers it is not necessary to go through all that work, but it is always good that those who did all this work know how radio was built and made.

 73   Jose CO6EC

Obviously the transmitter

The two pictures above must be the VFO.  It looks like the VFO in the 1947 ARRL Handbook. 

I wonder what handbook this was?  Spanish language.