Amazing Homebrew from Japan -- 7L4WVU's All Homebrew Station

Thanks to Roy WN3F for alerting me to this.  Tadashi-san has really built some beautiful stuff.  Especially impressive to me is his use of the spectrum analyser and two-tone audio tests to look at IMD of the entire transceiver.  See video above. FB OM.  

Be sure to check out 7L4WVU's YouTube channel: 

https://www.youtube.com/@7L4WVU

And his QRZ page heralding his all-homebrew station covering 1.8 to 430 MHz: https://www.qrz.com/db/7L4WVU

Farhan VU2ESE FDIM Interview (#6) by Bob Crane W8SX: VHF Rig, sBITX, and Good News on Raspberry Pi 4

It was great that Bob was able to catch up with Farhan and talk to him about his VHF rig and about the sBITX. 

    

Farhan said that the VHF rig (the BITX23) was presented at the homebrew show-and-tell as a project.  The idea was to encourage others to get into VHF homebrewing.  Farhan points out that many of us are reluctant to go into VHF building, thinking that we need special or exotic test gear. No true says Farhan.   He is trying, with this rig, to bust this myth.  FB.

    

On the sBITX, Farhan points out that he too -- coming as he does from the homebrew tradition -- finds some of the modern rigs quite intimidating.  So he designed the sBITX to be less intimidating.  It is, he says, a tinkerable rig that could be homebrewed. It is all open source.  

    

Farhan points out that the rig is built around the Raspberry Pi 4, a device that has recently been hard to obtain.  This has driven up the price of the sBITX a bit.   But good news:  Farhan says that the word on the street is that the Raspberry Pi 4 will be available in quantity starting at the end of June.  

Here us Bob's interview with Farhan: 

http://soldersmoke.com/VU2ESE23.mp3

BITX23 VHF Rig

And here is a video of Farhan describing the BITX23: 

https://soldersmoke.blogspot.com/2023/05/farhan-describes-his-new-2-meter

Thanks Fathan!  Thanks Bob! 

Rick Campbell KK7B at FDIM: Interview #5 by Bob Crane W8SX

/KH6

Having recently been involved in an effort to teach students about radio electronics, I found Rick's comments especially interesting.  

At FDIM,  he and his daughter were presenting a hidden transmitter hunt using rigs and Yagis at 432 MHz.  This was in part the result of his students having wanted to do something new with ham radio.  It was very impressive that the students had done this all with gear that they had built themselves.  Rick also made sure that they all learned how to solder.   

Rick ended the interview with a nice shout-out to SolderSmoke. 

Here is the interview: 

http://soldersmoke.com/KK7B23.mp3

And here is a paper Rick did on VHF.  It is a bit old, but it is good.  

 http://www.pnwvhfs.org/conference/2009/Introduction-to-VHF-Experiments.pdf

 Thanks Rick!  Thanks Bob! 

Farhan Describes his New 2 Meter SSB Transceiver (Video)

On May 16, 2023 Farhan gave us a look at his new BITX23 2 Meter Transceiver. Two days later he made a presentation on this rig at the Four Days in May event. Highlights: -- Use (and non-use) of the Cascade tool -- Cascade and the original BITXs -- ADE-1 -- SI570 -- Raspberry Pico -- Diplexer -- Different Grounds to get rid of digital noise -- Gimmick Capacitors (and gimmicks made from coax) -- Ugly SMD Capacitor Soldering -- Tombstoning! -- Melting RG-174 Coax -- No need to learn Arduino programming -- Dilbert! -- Bill and Pete -- Techie Tatts! Thanks Farhan!

Two days later, Farhan presenting the rig at FDIM

PA3CRX's 6 Meter BITX in an Old CB Case

Thanks to Rogier PA1ZZ for alerting me to this video and to the PA3CRX YouTube channel. 

I like what Chrix did with the old CB transceiver case -- this gives me ideas about the old transceiver that I picked up at a hamfest a while back.  I also like Chrix's practice of running coax and power leads UNDER the main BITX boards.  

Chrix has been building some great stuff and making some very nice videos -- I have put his channel on the SolderSmoke links in the right-side column of this page. 

SolderSmoke Podcast #234: PSSST, KWM-1, VHF Woes, Mighty Midget, TinySA, 17-12 Dual-Bander Advice Needed. MAILBAG

http://www.gadgeteer.us/17SSB.HTM

SolderSmoke Podcast #234 is available: 

http://soldersmoke.com/soldersmoke234.mp3

Roots of SolderSmoke: The "Click and Clack" of ham radio? 

Influences: Jean Shepherd, CarTalk, Shortwave stations.

Steve "Snort Rosin" Smith WB6TNL?  No. Steve "Aching Sinus" Smith WA6SOC  

Pete's Bench:
PSSST Super Simple SSB -- 7 Transistors. Switching IF Module: 

PSST Details:  https://www.n6qw.com/PSSST_20.html
DC RX.
KWM-1 Resurrection "Shame Shelf".
How to make things work:

http://n6qw.blogspot.com/2021/10/how-to-make-things-work-tribal.html
Diode Switching or Relays?

(Why the T/R diodes in the BITX 20 amplifiers?)
National Receiver.

Bill's Bench
Farhan's Talk to RSGB got me thinking of VHF 2 meter AM.
2 meter Benton Harbor lunchbox madness. SuperRegens Super Strange.
I broke my Maplin AF Sig Gen in the process. Fixed it.
Playing with MMMRX again. Put in 6 kHz ceramic filter. Sounds great SSB and AM.
Swept IF with noise, TinySA, and NanoVNA. Need better noise gen.
Mod to listen with TinySA (on blog).
Thinking of 17 meter /12 meter Dual-Bander IF around 21.4, VFO around 3.41 Mhz. Thoughts?
Sweeping double half lattice filter from Swan 240.  UGLY.  

MAILBAG:
--- ROOTS OF MAILBAG: Radio Moscow, Havana Cuba, HCJB, others.
-- Thomas K4SWL of the SWL Post: Could have been worse! Stairbag?

-- MY NOVICE LOG -- Heard back from ex-WN2RTH ex-WN2FLK ex-WB2RKK.
-- Drew N7DA worked Wes W7ZOI in Sweepstakes. FB.
-- Peter VK2EMU The movie Frequency and the Magic of Heathkits. Good, but not that good!
-- Thomas KK6AHT! Our old friend. Minima! Now has a young son! FB
-- Chuck WA7ZZE Saw QST profile. Sympathizes with Two-er trouble.
-- Tim M0CZP. Spell corrector. Vatican Diodes. Infallible!
-- Ramakrishnan VU3RDD Working on a NORCAL and a noise cancellation arrangement.
-- Skip NC9O said I was 40 Hz off on 17. But he had a reason to KNOW!
-- Steve K9NVD Glad he's a listener.  
-- Bob KY3R Novice Nostalgia. Should he use 75 watt bulb for dummy load? Yes! 
-- Todd K7TFC Video about why solder smoke goes into the face.
-- Anthony VU3JVX  Homebrew Antuino. I ask for help in moving freq to 450 kHz.
-- Jack NG2E Building Pete's DC RX.
-- Scott WA9WFA HBR-13 and MMMRX.
-- Stephen 2E0FXZ also got a FT-101 VFO.
-- Bob K7ZB on the air with 56 mW and a big antenna.
-- Dean AC9JQ Retired.
-- Allan WA9IRS Right to Repair update.
-- Farhan Invited us to Lamakaan ARC, Dec 11 or 12. Will be on QO100 Satellite Live! 

-- Many suggestions about my Apollo 11 Time Capsule. Still looking for ideas.

Happy Thanksgiving to all who celebrate this holiday!

https://shortwavearchive.com/archive/lsn2565kv5vg2l7s5qanx1mbnwvce5#commenting

JPL, Mars Helicopter, Cube Sats, Ham Radio and more: N5BF talks to Eric Guth 4Z1UG

This morning Eric Guth has a really interesting interview on his QSO Today podcast.  

Courtney Duncan N5BF had a full career at JPL and is the current president of the San Bernardino Microwave Society.  There is a lot of interesting stuff in this interview, much of it about space exploration.  Courtney tells us about how experience with re-purposing radio gear came in handy at JPL.  For example, the helicopter that they have been flying on Mars has a very cheap and light off-the-shelf Zigbee transceiver.  He also talks about the origins of the Cube Sats.   

Here is Eric's page on this interview, with useful show notes: 

https://www.qsotoday.com/podcasts/n5bf

I like to listen to Eric's shows on YouTube -- here is the YouTube recording of the N5BF interview: 

https://www.youtube.com/watch?v=Fbr4jE11vfg

Here is N5BF's ham radio web site: 

http://cbduncan.duncanheights.com/HamRadio/HamRadio.html

Here is the club page of the San Bernardino Microwave Society:

http://www.ham-radio.com/sbms/

Thanks to Eric and Courtney! 

Farhan's Amazing Knack Story: From a Boyhood SW Receiver to the Design of the sBITX SDR

The presentation starts at about the 4 minute point. 

I think if I were only allowed to watch one YouTube video in the next year, I'd make it this one. 

In this amazing RSGB video, Ashhar Farhan VU2ESE takes us back to his earliest days as a radio amateur.  He tells us about his very early desire to build radios, his early projects, and his personal evolution as a designer and builder,  from a simple DC receiver, to the BITX, the Minima, the uBITX and now the hybrid HDR/SDR sBITX.  

There is a lot of  homebrew wisdom and tribal knowledge in this video. And we learn so many hitherto unknown details about the rigs that have become so important to us:  

-- Farhan had the EMRFD book with him on the famous flight from Sweden to India during which the BITX was designed. 

-- We learn about the origins of the BITX oscillator circuits, and that the VFO and BFO are essentially the same.  

-- I was really pleased that Farhan included a picture of my HB BITX17 rig in his presentation. 

-- Farhan discusses the difficulties he faced in obtaining needed parts in India. 

-- We actually see the nylon washers that Farhan used in the original BITX. 

-- Farhan discusses his early system for measuring coil inductance. 

-- In addition the huge contribution of EMRFD,  Farhan talks about how he was helped by Pat Hawker G3VA's writing, and the ARRL's SSB Handbook. 

-- Farhkan talks about his Tex 465 'scope and his building of a Spectrum Analyzer. 

-- We see his evolution to dual conversion. We see the conceptual birth of the Minima and the birth (thanks Wes!) of the TIA amps.  I didn't know about the HF-1.  Then Farhan designed the uBITX and now the sBITX.  

 -- Farhan talks about his practice of taking the pictures of new rigs with the new rig sitting atop the book that was most important in its design and construction.  FB. 

-- I was really blown away by Farhan's presentation of how the uBITX advertisement was inspired by and in many ways based on the Heathkit ad for an HW-101.  Amazing. 

-- I learned a lot from Farhan's discussion of SDR theory.  I pledge to spend more time with this.  I really like Farhan's hybrid HDR/SDR approach. 

-- But I have a question:  Farhan seems to say that we'd need a big expensive GOOGL computer to do the direct sampling HF SDR.  But doesn't the little RTL-SDR do just that?  Without a GOOGL?  

-- Great to see Wes's AFTIA being used in the sBITX.  

-- Really cool that Farhan has his mind on VHF transverters when designing the sBITX.   I liked use of the TCXO module to free up one of the Si5351 clock outputs.   FB.  And great to include an idea from Hans in this rig. 

Thanks very much to Farhan (who stayed up until 3 am to do this!) and to the RSGB for hosting.

Super-Regeneration is Super-Strange

Farhan VU2ESE is largely responsible for this.  He has recently been talking about VHF.  (More about this in due course.).  This started me thinking about my failed effort in London to get on 2 meter AM.   My plan was to use the transmit portion of this HW-30 (above) with a 2-to-10 downconverter and my trusty Drake 2-B for receive.  

Tony G4WIF also bears some responsibility:  When I expressed interest in Farhan's VHF work, Tony sent me two articles from SPRAT.  Both of them were about super-regenerative receivers.  

Farhan's comments caused me to pull the HW-30 out of storage.  I started poking around the transmitter.  But then I noticed something:  On receive, the AF amplifier was obviously working.  Then, when I tuned through the 2 meter band, the rest of the receiver seemed to be working too.  I fired up the HP-8640B sig gen on 2 meters and turned on the AM modulation.  Indeed, the old receiver was inhaling!  

This launched me into an effort to understand how super-regenerative receivers work.  There are a lot of really weak explanations out there. You get the distinct impression that the person explaining the circuit does not understand it himself.  This makes explaining it very difficult.  I am not the only one to notice this phenomenon:  Mike WU2D commented on this in one of his excellent super-regen videos.  This one:  

https://www.youtube.com/watch?v=QOhNPLT8R10

Mike very kindly said the operation of this circuit seems like "magic."  I was thinking more in terms of Voodoo.  

Howard Armstrong discovered super-regeneration years after he invented plain old regeneration.  The new discovery came around 1921.

It looks like VHF guru Frank Jones had very early misgivings about super-regeneration.  In his 1934 classic 5 Meter Radio Telephony, Jones seems unenthusiastic about the circuit and about our ability to understand it:  "To explain, simply, exactly how this form of detection takes place is not a simple matter, but some of its characteristics are easy to visualize."  In this book, Jones goes on to predict that super-regens will be superseded (!) by superhets.  Indeed, in his 1961 book VHF for the Radio Amateur there are no super-regen circuits; all the receive systems are down-converters to HF receivers. 

Still, with that HW-30 hissing away right next to me, I feel I need to understand how the super-regen works.  I'm not there yet, but I'm trying.  Here are some good resources: 

A good article from Wireless World 1946:  

http://www.r-type.org/articles/art-285.htm  

A student's write up of his effort to understand: 

https://folio.brighton.ac.uk/artefact/file/download.php?file=597679&view=111191

But the best so far (for me) is from Frederick Terman (one of the founders of Silicon Valley) in  his 1943 classic Radio Engineer's Handbook.  Click on the images for a clearer view. 

I will definitely try to get the HW-30's 5 watt AM transmitter going.  I am not so sure I'll do anything with the receiver.  I think this is a matter of picking your battles and "finding joy."   I didn't find joy in FT-8, so I stopped working with it.  Same with my HA-600A, DX-40 Novice rig.  Same with CW in general.  And the same with SDR.  I suspect that super-regen receivers may also fall into this category.  I mean, let's face it, if you are not fond of ordinary regens, is there any real chance that you will like SUPER-regens?  Even Frank Jones seems to have disliked them.  And there is a reason Howard Armstrong moved on to superhets -- they are better! But still, that receiver is hissing away at me...  Stay tuned. 

2 Meter Homebrew: The Fredbox (Video)

I predict a rebirth of interest in 2 meter homebrew.  This will probably hit around Christmas time.  The impetus will come out of Hyderabad, India.  At this point, I can say no more. 

I was thinking about all of this today.  I remembered "The Fredbox."  G3XBM's report on this fantastic rig was carried on this blog before it was even a blog.  And the Fredbox goes back much further in time -- back to the mid-1970s.  It must have been great fun to have QSOs with this rig in Cambridge England back in the day.  G3XBM actually crossed the English channel with this 10 mW rig.  FB.  

When I was in London (2003-2007), G3XBM's post on the Fredbox got me interested in 2 Meter AM.  I had a down-converter that let me listen, and I went as far as modifying a Benton Harbor Lunchbox for the proper AM transmit frequency.  I don't think I made any contacts, but I still have the bits and bobs of this rig, so if anyone in the Northern Virginia area wants to get on,  please let me know -- I will blow the dust off this project and will build a 2 meter antenna.  

Here are more details from G3XBM on The Fredbox:  

https://sites.google.com/site/g3xbmqrp3/vuhf/fredbox 

Hans G0UPL got into the Fredbox in 2009 and 2016: 

http://www.hanssummers.com/fredbox.html

Possible Victory for Frank Jones and the FMLA? Could We Get the 5 Meter Band Back?

 

EI7GL reports some very interesting IARU activity that could possibly result in the 5 Meter band coming back to amateur radio use:  

"The 60 MHz or 5 metre band has the potential to be a future allocation for the Amateur Radio service. The International Amateur Radio Union (IARU) are currently encouraging member societies to try and obtain small allocations at 40 MHz and 60 MHz."

https://ei7gl.blogspot.com/p/60-mhz.html

Regaining 5 meters was, of course, the objective of Frank Jones and the Five Meter Liberation Army.  Wouldn't it be great of Michael Hopkins' fictional tale actually ended up coming true!  

Summer Reading for Homebrewers: Frank Jones and the FMLA by Michael Hopkins AB5L (SK)

 

Frank Jones W6AJF (SK)

I read these stories when they were first coming out and I really liked them.  Here are all the FMLA episodes.  Don't try to read them all in one sitting.  Spread them out.  Savor them.  Think about the message that Frank was sending us.  

All of the FMLA episodes:  https://tomfhome.files.wordpress.com/2019/12/frank_and_the_fmla.pdf

--------------------------------------

Related articles, books and links: 

Frank's obit: https://www.pressdemocrat.com/article/news/frank-jones/

Frank's book "5 Meter Telephony": https://w5jgv.com/downloads/5-Meter%20Radiotelephony%20by%20Frank%20Jones.pdf 

Frank's 1937 Antenna Handbook: http://rfcec.com/RFCEC/Section-3%20-%20Fundamentals%20of%20RF%20Communication-Electronics/23%20-%20RADIO%20ENGINEERING%20DATA/1937%20-%20Jones%20Antenna%20Handbook%20(By%20Frank%20C.%20Jones).pdf

About the author, Michael Hopkins AB5L: https://www.rantechnology.com/index.cfm?key=view_resource&TransKey=615604E8-9DAA-40A3-9E48-4160806D893D&CategoryID=8E884CE4-9CED-4957-872B-5EBDB058D540&Small=1

Michael Hopkins AB5L (SK) 

Thanks to Dave Wilcox K8WPE for reminding us of all this, and for sending us the link to the FMLA archive. 

Viva el FMLA!   Viva el CBLA!  Vivan! 

SolderSmoke Podcast #230 is available! Apr 1, Mars, Group Build, SDR, SSB, Mich Mighty Mites, Mailbag

SolderSmoke Podcast #230 is available for download

http://soldersmoke.com/soldersmoke230.mp3

N2CQR was down for maintenance 

A few words about April 1

The Ingenuity helicopter

China lands on Mars

Brood X Cicadas arriving in NOVA 

Pete's Bench

The Dentron Project

The Spillsbury Tindall SBX-11A

KK4DAS and the Simple SSB Group Build

TenTec mods

Shack Mystery solved.  Maybe 

Changing the channels at age 9 

Bill's Bench

Why LSB below 10 MHz? The "SSB Legend" Rig

WU2D RTL-Dongle Up converter

Understanding the Gilbert (Jones) Cell

SDRSmart  RTL-SDR.com V3 Dongle 

VK3HN and 2 meter SSB

Jack NG2E, MMM and the 10 minute transmitter

KD4EBM sends me SST by Wayne Burdick. DX!  

A new computer 

Mailbag: 

MM0ACN

VK2EMU

N5VZH

VE3KZJ

HS0ZLQ

AD0JJ

VK8MC

KK0S

VE3VVH

KB3SII

WA9WFA

M0NTV

W2DAB

 60 Minutes Story on Mars Ingenuity Helicopter: 

https://www.cbsnews.com/news/nasa-drone-mars-60-minutes-2021-05-09/

EI7CLB's Ladybird Receiver (George Dobbs Design), and Voice over the Internet

 

I suggested that Tryg once again gather the parts to build George Dobbs's Ladybird receiver.  He should use the same wooden base.  That would be great.  

As for VOIP, I told Tryg that SolderSmoke got its start in a VOIP program  called Echolink -- Mike KL7R and I used to converse from London to Alaska.   Mike recorded one of  our conversations, and that became SolderSmoke #1.  I was using VOIP even before that -- from the Dominican Republic in the mid 90's I was connecting my Radio Shack 2 meter HT to an early VOIP program Internet  Phone or I-phone.  The company that made it was an Israeli firm called Vocaltech.   

---------------------------

Hi Bill,

Thanks for the recent emails and podcasts. I have attached a picture of my first radio - or at least what is left of it. I plundered it for parts down through the years as you can see. It is the build from the late Reverend George's "Making a Transistor Radio", the Ladybird book that really put the hook in me all those years back. I was probably only 11 when my late Grandmother and I went to Dublin by train (300 mile round trip) to Peats of Parnell Street to buy what components my pocket money could afford in order to build the first couple of stages of the radio, The wooden base was cut for me by a worker at a local furniture making factory here in Galway. He got a great laugh out of it when I told him I was going to build a radio - he kept putting the wooden blank up to his ear and joking: "I can't hear anything yet!". I will always remember it.

On another front I wanted to thank Pete and yourself for an entertaining and informative couple of podcasts. I made the leap a couple of months back and bought a set of boards for a uSDX (W2CBA version) but I may just use it as a receiver if I ever get around to building it. I don't know yet. The kit that Pete mentioned in episode #228 really got me excited. I expect you can imagine that my imagination is running riot at the moment.

Finally, I would be interested to hear about your take on half duplex VOIP apps such as Peanut. I realise that it is not 'real' radio to many but I have enjoyed several contacts with operators around the world with it and it has been quite satisfying. These ops that I have spoken with have often been infirm, elderly or have mobility issues. There are also a couple that are under HOA restrictions. One OM in particular lives in a retirement village and is a full-time carer for his wife. I think it is a good thing that they can still be involved in radio without all of the physical demands it might make on them or annoying their neighbours. It might, at least, it might be a worthwhile topic for discussion. Thanks again for an excellent Podcast. BTW, I am a bit of a guitar nut too - is that a Stratocaster that Pete is holding in the picture on the Soldersmoke Blog Page?

Right ho, time to put the kettle on. Tea is a vital component for operational efficiency in my radio world!

73,

Tryg de EI7CLB

Jenny List's Favo(u)rite Things

Over on Hack-A-Day Jenny List (G7CKF)  has a really nice article about ham radio and homebrewing.  She truly has The Knack:  She got her start in radio electronics at age 9 when her parents gave her George Dobbs's Ladybird book.   

https://hackaday.com/2021/01/21/a-few-of-my-favorite-things-amateur-radio/

One of her paragraphs really seemed to capture the SDR-HDR conflict that we so often joke about: 

The age of the homebrew RF tinkerer may be at a close, at least in the manner in which I started it. Nobody at the cutting edge of radio is likely to be messing around with discrete transistor circuits in the 2020s, unless perhaps they are working with extremely exotic devices up in the millimetre wavelengths. It’s all software-defined radios, opaque black plastic boxes that deliver a useful radio experience on a computer but that’s it. No more homebrew, no more tinkering. 

Whew, good thing I'm not on the cutting edge.  It sounds kind of sad.  Oh well, that leaves more discrete transistors for us to tinker with.  

Jenny's Profile on Hack-A-Day: 

[Jenny List]: Contributing Editor and European Correspondent

Jenny List trained as an electronic engineer but spent twenty years in the publishing industry working on everything from computer games to
dictionaries before breaking out and returning to her roots.

She grew up around her parents’ small farm and blacksmith business in rural England, so making (and breaking) things is in her blood. Countless projects have crossed her bench over the years, though these days you’ll find her working with electronics and in particular radio, textiles for clothing and costume, decrepit classic cars, and real cider from first principles.

When she’s not writing for Hackaday she works on language corpus analysis software, designs and sells amateur radio kits, sits on the board of Oxford Hackspace, and is a freelance electronic design engineer and programmer.

• Hackaday Articles
• Hackaday Profile: Jenny List
• Twitter: @Jenny_Alto
• Personal Website: Language Spy

Thanks Jenny! 

Listening in on the Deep Space Network

 

Not long ago we took the DISH satellite antenna off our roof.   For a while I resisted pleas to put the big thing on the curb for pickup.  I fantasized about using it for radio astronomy.  In the end, I threw it away.  I do have VHF/UHF aspirations, but being able to use that dish just seemed to be something in my distant future (if ever!).  

But check out what David N2QG is doing with his dishes:  He is listening to very distant spacecraft normally picked up only by NASA's Deep space network.  Very cool.   Truly inspirational.  

Here are the links: 

http://www.prutchi.com/2020/10/15/recap-of-x-band-dsn-activities-and-plans-for-the-future/

http://www.prutchi.com/wp-content/uploads/2020/10/DSN_Lessons-_Learned_N2QG.pdf

Global Specialties Corporation 6000 Frequency Counter -- Anyone have a Plessey SP8630B Chip?

Continuing my effort to improve my workbench and its test gear, this week I turned to an old frequency counter that I picked up at the Kempton Park Radio Rally in London many years ago. It was not working when I got it, but long-time SolderSmoke listeners will recall the tale of woe that resulted from my having soldered a replacement IC (that Tony Fishpool G4WIF had sent me) UPSIDE down.  Tough times my friends,  tough times. 

Well,  I'm working on it again.  First I converted it from 220 to 110 power.  I had a transformer in the junk box that fit nicely, both electrically and mechanically.  In the course of doing this, I learned something about this counter that I did not know:   As long as it is plugged in, even if you turn it off, the time-base oscillator keeps running.  And get this Color Burst Liberation Army members:  The oscillator runs at 3.579545 MHz.  TRGHS.    

With sunspots scarce and with Pete pessimistic about the solar cycle, VHF and UHF now seem more interesting.  I need to have more test gear for the higher frequencies.  This counter works up to 650 MHz.  Yea! 

When I first fixed this thing, I was quite pleased to get it going with "Input A -- 5 Hz to 100 MHz."  But now I want to get "Input B -- 40 MHz to 650 MHz" working also. I used a 50 MHz signal from my newly repaired HP-8640B to trouble shoot Input B.  I think one of the divider chips is bad.  It is a Plessey SP 8630B.   Does anyone have one of these chips in their junk box?  

HP8640B -- Fault Found! A very TINY and Hard-to-Fix Fault

 

I've been troubleshooting the internal counter in my HP8640B signal generator. The generator itself works fine.  And the counter works fine for all signals coming in on its "external" port.  But the internal counter stopped working properly above 16 MHz. So I started digging into the manuals and the schematics, re-familiarizing myself with the digital logic behind pre-microcontroller  frequency counters.  NOTE:  If you are working on one of these, be sure to be using the correct version of the manual and schematic. At one point I found a really nice high def copy of an HP8640B manual (for one used in a Patriot Missile System!) only to discover that MY A8A3 board was significantly different from the one in this manual.  BAMA provided a manual that matched my device:  http://bama.edebris.com/manuals/hp/8640b/

Every dark cloud has a silver lining.   Here, the silver for me came from opening up the HP8640B.  What an impressive looking piece of gear.  It looks like something from the Apollo command module, or perhaps from a nuclear weapon.  "The RF source is a 256 to 512 MHz cavity-tuned oscillator that is mechanically tuned..."  There is phase lock circuitry.  The are AM and FM modulators and a really useful array of attenuators.  There is a frequency counter with an external port and an internal frequency counter that measures the original 256-512 MHz signal, then divides down to give a very accurate readout of the output frequency.    This is the kind of device that would generate a cult following.  Count me in! 

Also,  I've sometimes lamented the lack of VHF test gear on my work bench -- the HP8640B could really help me move me into the VHF range.

I started the troubleshooting with some observations and noodling. At what frequency did the internal counter stop working?  What did the readout look like when it stopped working?  What device failure could lead to these symptoms?  I was aided in this by suggestions sent in by readers of my previous blog posts.  Thanks guys.  

I was just getting ready to start some intrusive testing on the logic devices in the internal counter when Dave VE3EAC sent me this: 

-----------------

I think you might be overthinking the failure mode here. I had a similar problem with my unit and it was one of my early Covid-fix-it projects. There is an assembly that controls the bands on the front. It has the famous gears that crack. On the back side are two sets of rotary switches that control a lot of stuff. The switches are of a very unique HP design and offer a lot of advantages over traditional switches EXCEPT they fail in an unusual manner. A PC board has all of the interesting wiring and very tiny double leaf springs short tracks together as needed. The springs tend to break away from the plastic posts on the rotating plate and not make the needed contact. Very carefully examine the insides of the 8640 and your bench top to see if any have fallen out. These are difficult to buy or fabricate. The disk is designed to be rotated 180 and use a new set of posts to locate the springs. Use a small dab of epoxy to set in place. The totally mechanical repair fixed my unit that also would not read above 16 MHz. There are a number of web pages that give great detail of this repair. Also it is worth while to replace the Delrin gears if they are cracked. Replacement brass ones are available on eBay and they will permanently fix the gear problem.

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I had thought about the problem being in the frequency range switch, but I had sort of tested for this by slowly rocking the switch through various positions as I watched the display.  A dirty rotary switch will usually allow the circuit to intermittently work as you rock the switch.  But this didn't happen.  And the HP switch felt quite sturdy, so I focused on the circuitry.  

When I got VE3EAC's message, I carefully flipped the HP8640B over and for the first time opened the bottom of the compartment.  The bottom view is much more impressive than the top view: 

The switches that VE3EAC wrote about  are just below the ribbon cable near the center front. I could see the little springs that he was discussing on the switches.  They appear MUCH more delicate than the rotator on a standard rotary switch.  And I didn't see any of them lying around below the switch.  But when I tried to flip the HP8640B over, something in there moved and caught my eye.  I pulled out some tweezers and pulled this out: 

Wow.  That little spring contact fell off the switch.  That was preventing the HP8640B internal counter's time base from changing as I went above 16 MHz.   It is ironic that such a big and solidly built device such as the HP8640B should be laid low by such a TINY part.  

This gets me back to my original question:  Discretion or valor?  Getting that spring back onto that switch will not be easy.  VE3EAC sent me this K6JCA link describing how to do this.  Yikes, it even requires the purchase of a special tool!  

http://k6jca.blogspot.com/2018/09/repair-log-hp-8640b-rotary-switches-and.html

I'm going to let the HP8640B sit there with the cover off for a while.  It will be taunting me, challenging me to fix it, to make it work the way Hewlett and Packard intended.  It may take a while, but I think I'm going to have to accept this challenge. I've become  real fan of the HP8640B and it would be a shame to leave it wounded like this. 

SolderSmoke Podcast #208

SolderSmoke Podcast #208 is available: 

http://soldersmoke.com/soldersmoke208.mp3

15 December 2018

Pete and the California fires
Bill goes to Brooklyn
2 meter simplex
A return of the trivial electric motor
Audio from Mars
HF Conditions -- a real mixed bag

Pete looks back at 2018 -- The Year of the SSB Transceiver -- Lessons Learned

Hans Summers, the QSX and the virtues of SDR
W7ZOI's DC Receiver Retrospective
The 1972 Solar Flare and the Vietnam War

SHAMELESS COMMERCE:  Buy your gifts through the Amazon link to the upper right. 
Consider SolderSmoke the book as a gift.  Visit Pasta Pete's for cooking ideas. 

Don't Build It!   Sage -- but unexpected -- advice from Pete. 

Straight Key Night approaches. 

Book Reviews:  
--"What is Real?"  (Quantum Physics)
-- RHdb by K6LHA.

Movies
"Bohemian Rhapsody" 
"First Man" (Not yet!)

MAILBAG: 
Steve G0FUW
Ed KC8SBV 

SolderSmoke Podcast #207 -- 15 mtrs, 60 mtrs, Giants of Radio, Cubesats, Pete's rigs, SDR MAILBAG

SolderSmoke Podcast #207 is available: 

http://soldersmoke.com/soldersmoke207.mp3

-- Giants of Radio
-- Pete on 15 Meters
-- Bill on 60 Meters with the uBITX
-- Pete's Sudden and Heath Filter Transceivers
-- Cubesats to orbit!  To the moon!  And to Mars! 
-- Bill rebuilds his 2 meter "Ray-Gun" Quad (for Farhan's Cubesat)
-- Homebrewing Variable caps and stockpiling NP0
-- My "by ear" Minimal Discernible Signal Technique
-- Thoughts on Direct Sampling SDR and the Radio Art
MAILBAG
-- A request for feedback from GQRP
-- G4WIF reports G3ROO on UK TV with spysets
-- VU3XVR builds FB rig from EMRFD
-- M0KOV Charter member of the 3 Scratch-built BITX club
--KD4PBJ's PTO Turtle DC Receiver
-- AB1OP builds Pete's LBS receiver and gives us a new acronym: SITB
-- KD4EBM -- Thanks for the scanner Bob!   
-- A possible sponsor from California... 

-- Pete's dream neighborhood...