Re-building the Islander DSB/CW Tube Rig in Cuba

The VFO Board

The "motherboard" for an Islander

Islander boards recently obtained in Cuba by CO7WT

Pavel CO7WT is making great progress in re-building an Islander DSB rig, the same kind of rig that got him started in ham radio, and that was so popular in Cuba years ago.  Here are some background blog posts on this rig:  https://soldersmoke.blogspot.com/search?q=Islander  In essence, the Islander was the earlier tube DSB/CW rig; the Jaguey was a later, solid-state DSB/CW rig. 

When they get this Islander going, hams outside Cuba should definitely try to work this re-creation of an important rig. 

Thanks Pavel for all the information.  I will share with the group info that Pavel sent about temperature stabilization techniques used on this rig.  

Pavel CO7WT writes: 

Great news, today I received the package from my colleague in zone 6.

Two original islander motherboards and one from the vfo!

I'm doing a search among old technical friends in the city and in the country to see if I can put together at least a transceiver motherboard.

Audio triode-pentode is easy, as is tx pentode and audio double triode.

The difficult ones would be the 6cb6 and 6bz6 of the receiver... At least according to what I have polled among my local friends...

Tomorrow some friends are going to start looking for bases and valves that can be used to build a trx islander.

All out of pure nostalgia. I intend to make it qrp, that is, up to the output pentode, which there is between 3-5W of power, that is enough for me.

I am looking for alternatives for small sources, perhaps I will use switching for the filaments and we will see what I can get for the 180-250v of the plates.

Earlier: 

CO7WT here, built a pair of the Islander back in the time, the most scary part was the power supply.

The 600V is 300ish V from the transformed DOUBLED stright from the transformer and if you look closely on the diagram the doubling capacitor need to be of good quality otherwise it will explode in the spot.

As you can imagine, using scrapped parts means that very often this capacitor explodes, even after a few months of duty, that was a common problem.

We used to use 47uF/800v from Germany that was almost easy to obtain, but exploded like fireworks a given day.

Later I learned that if you put a resistor of about 1k 5W in series and work it for a while like this [no real voltage at the end] it will behave in the future and this trick saved many, a trick that was shared with Coro CO2KK and he found the explanation on the taming/training of the dielectric after storage/inactivity will prevent it from exploding.

I think he made mention this on a DXers Unlimited program...

The Jaguey Five -- The Solid State Cuban DSB Rig -- Circuit Description

Obviously we need a picture of a Jaguey transceiver. 

"Made in Jaguey Grande" 

Trevor Woods found this report from Arnie Coro (SK) CO2KK: 

February 2009: 

Here is now item three in detail: It was quite a long time ago, when I heard about a nice project sponsored by IARU, the International Amateur Radio Union, that was promoting the design of a kit, a simple single band transceiver kit that could be sent in a small air mail parcel to radio clubs in Third World nations which could then deliver them to would-be radio amateurs, and help them build and align the radios... But, unfortunately I lost track of the project, and as many of our listeners may realize there is still a great need of such a project... Past efforts along this line have had some problems, among them the mistaken approach of using of very sophisticated electronic components that in case of a breakdown would be impossible to replace locally; and also, all attempts seemed to try to make the transceiver an ultra- or near-ultra-miniature radio, something that won't help at all with beginners...

So, when I recenlty received an e-mail from Canada, asking what I thought about reviving this great idea, our Canadian amigo asked what we had already done here in Cuba, with our JAGUEY double side band plus CW 10 watt transceiver that went up to REVISION NUMBER 5. , This was the last upgrade, done about three or four years ago, and we named it the Jaguey FIVE, as it generates 5 watts of CW... The Jaguey FIVE was a low parts count, not miniature, easy to build single band transceiver that used readily available components, instead of sophisticated state of the art parts...

In order to please the friend who wrote about this topic, here is a brief, on the air, description of our Jaguey FIVE and by the way, Jaguey is the name of a town, actually it is Jaguey Grande, or big Jaguey, and the Jaguey is a beautiful tropical tree... The original Jaguey transceiver originated in that Matanzas province town in 1982,

The receiver part starts with a simple yet effective RF attenuator, then it feeds a bandpass
filter made of two tuned circuits... we use shielded IF transformers from old TV sets 4.5 megaHertz audio chains... A simple bipolar NPN small signal transistor grounded base amplifier feeds a homebrew double balanced mixer... and we "discovered" quote, unquote, that the antenna balun transformers used in TV sets, the 300 to 75 ohms baluns, had a ferrite core with two holes that makes a wonderful broadband transformer for the double balanced mixer...

We use computer diodes removed from defunct ISA old computer cards and motherboards and developed a very simple test jig to match the diodes... The double balanced mixer is fed on the other port from a simple three transistor oscillator, of which we have two versions, one using three NPN bipolar transistors and the other one using an FET oscillator followed by two bipolars... at the output of the mixer we have AUDIO, as this is a direct conversion receiver, amigos!!!

Now we amplify the audio using discrete components and again we have two versions of audio filters, one with bipolar NPN transistors and the other using a very common operational amplifier IC... The audio power output stage also is available to the builder in two versions, one using discrete components and the other using an integrated circuit audio amplifier that is locally available here in Cuba and produces a booming 2 watts of audio, with a lot of gain and rather low noise! This is the audio IC used by the most popular TV set in use here in Cuba, so we were able to obtain them from the TV repair shops at low cost.

Well, that's why I will describe as a flexible design... again, no attempt is made to make the Jaguey single band amateur transceiver a miniature rig, as miniaturization is definitely not for beginners!!! And following up this description of the receive section of the Jaguey, in our upcoming mid-week edition of Dxers Unlimited, I will describe the transmitter section of the rig,that shares the same variable frequency oscillator with the receiver.... I think that a new more up to date version of the Jaguey transceiver could very well be made available in kit form, with large-sized and easy to assemble circuit boards. The old Version 5 uses three circuit boards, one for the receiver, one for the VFO and one for the transmitter, so the newcomer can assemble just the receiver and start listening to amateur radio communications before having his or her own ham license!!!

You are listening to the weekend edition of Dxers Unlimited coming to you from Havana on the air and on the web at our Dxers Unlimited blog.

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A video of Jaguey Grande, Cuba: https://www.youtube.com/watch?v=krblz_5o6jU

Earlier posts about the Jaguey on the SolderSmoke blog: https://soldersmoke.blogspot.com/search?q=Jaguey